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  6 

 

A.  CHIMNEY

The furnace must be connected to an adequate chimney or an approved vent in accordance with these 
instructions. An adequate chimney is one that is sealed and lined with the capability of producing a (-).04" 
WC flue draft and having the capacity to handle the amount of stack gases that are introduced into it. A 
chimney with an internal construction of corrosion resistant tile, stainless steel, or some other material 
that will withstand flue gas temperatures up to 900°F is required. 
 

Qualified service personnel must perform all installations and services.

 

 
The following are common chimney requirements necessary for the furnace to operate correctly:

 

 

A masonry chimney serving an THV1M119A* oil fired furnace must comply with local codes and NFPA 
Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances (NFPA211-1996 or latest 
edition). 

 
1. PREVENTION OF CHIMNEY CONDENSING: 
 

Stack gas may do one of two things as it escapes up the chimney: 

A.  Remain entirely in a gaseous state if the internal chimney wall temperature is above the dew    
point 

 

B.

  

Condense water vapor on the chimney walls if they are chilled below the dew point. 

 
Condensing will always occur on chimney walls whose temperatures are below the dew point, but the 
condensate may evaporate when the walls warm above the dew point. If the chimney wall temperature 
does not exceed the dew point during the heating cycle of the furnace, the moisture may accumulate in 
large enough quantities to cause problems such as corrosion of a metal chimney (especially plain steel or 
galvanized steel), erosion and break up of a tile liner in a masonry chimney and, in severe cases, 
corrosion of the heat exchanger. Condensate also could enter the home through cracks or joints in the 
chimney in a worse case situation. 
 
Condensation most likely will not occur at the bottom of the chimney because the stack gas heats the 
chimney walls as it rises and the bottom will be heated first. This heating of the walls will cause the stack 
gas temperature to drop, which in turn may reduce the stack gas temperature below dew point, causing 
condensation to appear on the upper part of the chimney first. This condensation may then run down 
inside the chimney and drip back as far as the flue pipe and heat exchanger, where corrosion may occur, 
if not treated. 
 
To prevent condensation, it is necessary that the internal chimney wall temperature always be kept above 
the dew point. If the chimney is a masonry type, it may have to be fitted with a flue liner, when the 
temperature loss is too great for the furnace. If the chimney is a metal type, then an "all fuel" chimney 
must be used, such as a Class "A" triple wall or insulated metal chimney. A liner will act as an insulator 
and reduce the stack gas temperature loss. Insulation may be added around the liner for further 
temperature stability. If the chimney is on the home's exterior or passes through a sizable, unheated area 
of the building, such as a porch, high ceiling attic, etc., and condensing occurs, the chimney must be 
insulated around its exterior to help the flue hold its temperature. Also, check to see if the chimney is too 
large for the furnace and other appliances connected to it. If so, reduce to proper size (see Appendix E of 
NFPA31) by lining. Be sure to use stainless steel liners, such as stainless types 430, 304, or for the 
toughest corrosion problems, type 316. If the chimney is the correct size for the unit and condensing still 
occurs, then insulating the vent connector and/or reducing the efficiency of the furnace may have to be 
done to raise the chimney temperature. 
 
More detailed information may be obtained from the latest edition of the ASHRAE HVAC Systems and 
Equipment Handbook. 

 
 

Содержание THV1M119A960SA

Страница 1: ...AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE c WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE REFER TO THIS MANUAL FOR ASS...

Страница 2: ......

Страница 3: ...ANK AND PIPING 16 FILTER 16 J ELECTRICAL WIRIING 16 K BLOWER SETUP 18 L BLOWER CONTROLLER INFORMATION FOR PSC AND CTM MOTOR 21 M STARTUP PROCEDURES 26 III USERS INFORMATION SECTION 28 A OIL SUPPLY 28...

Страница 4: ......

Страница 5: ...Y A QUALIFIED SERVICE PERSON See Page 30 CAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF See Page 28 WARNING The area around the furnace should be kept free and clear of combustible liquids and materi...

Страница 6: ...2...

Страница 7: ...r the Installation of Oil Burning Equipment NFPA 31 1997 or the latest edition and to these instructions The installation must also comply with CSA B139 for recommended installation practices where ap...

Страница 8: ...ow Requirements and Sizing of Ductwork section of this manual 5 Make sure supply and return air ducts are completely sealed to the appliance casing Refer to the Airflow Requirements and Sizing of Duct...

Страница 9: ...A furnace installed in a residential garage must be installed so the burner and ignition source are located higher than 18 inches above the floor The furnace must also be located or protected to avoid...

Страница 10: ...imney in a worse case situation Condensation most likely will not occur at the bottom of the chimney because the stack gas heats the chimney walls as it rises and the bottom will be heated first This...

Страница 11: ...feet above roof or exit point must be maintained See Figure 2b If the roof is flat rather than the normal residential pitched roof refer to Figure 3 for proper clearances Fig 3 Proper chimney terminat...

Страница 12: ...so they will seal to avoid air leaks 7 NO INTERCONNECTED CHIMNEY FLUES If chimney flues are divided or there are multiple flues within one chimney make sure there are no openings in the partition sepa...

Страница 13: ...ber or mineral wool batts sandwiched between two sheets 0 024 24 gauge sheet metal with ventilated air space 9 6 5 3 3 3 A Equal the required clearance with no protection B Equals the reduced clearanc...

Страница 14: ...may also be horizontally vented through a sidewall A field model FDVS 67 FOVP 615 side wall vent kits for such applications is available When installing the sidewall vent kits outside combustion air...

Страница 15: ...lel with or on the upstream side of the evaporator coil to avoid condensation in the furnace heat exchanger If the cooling unit is installed with a parallel flow arrangement dampers or other means use...

Страница 16: ...ilter rack can be held in position by tape or similar temporary means Position the open end of the filter rack so as to provide access for filter replacement Once the filter rack is positioned correct...

Страница 17: ...aximum Air Velocity ft min Model Number THV1M119A Supplied Permanent 600 480 in Standard Permanent 500 576 in Disposable 300 960 in Table 3 Minimum Required Filter Area in square inches The supplied f...

Страница 18: ...ber before installing burner The oil burner will mount on three stud mounting bolts on the lower mounting plate covering the opening in the front of the heat exchanger The end of the burner tube shoul...

Страница 19: ...EAD STATIC PLATE MAXIMUM NOZZLE SIZE SHIPPED NOZZLE SIZE OIL PUMP PRESSURE PSIG BECKETT AFG TP2701 N AFG 4 5 F6 2 3 4U 1 10X80 A 1 00X80 A 120 Table 5 Burner specifications INSULATOR S SLEEVE OR N NON...

Страница 20: ...y should be thoroughly cleaned before installing a new cartridge K ELECTRICAL WIRIING This appliance must be grounded in accordance with local codes or in the absence of local codes with the National...

Страница 21: ...tween EAC and N6 provides a switched 115 vac to power an electronic fan cleaner The same switched 115 vac is available between FAN and N7 and may be used in conjunction with a humidistat to control a...

Страница 22: ...his setting can be found in the thermostat installation instructions If this information is not available or if the correct setting is questioned the following procedures should be followed L Blower M...

Страница 23: ...87 971 9 38 923 9 01 895 8 68 864 8 23 829 High 13 5 1320 13 2 1290 12 8 1270 12 4 1240 11 3 1130 10 7 1090 10 2 1020 Speed Tap Static Pressure High Fire Temperature Rise vs External Static pressure i...

Страница 24: ...3 72 310 3 84 325 4 02 339 4 13 350 4 31 364 Med 3 74 314 3 91 327 4 11 345 4 25 360 4 39 374 4 60 390 4 74 406 MH 4 21 356 4 40 373 4 57 390 4 73 407 4 90 422 501 432 5 12 450 High 7 2 638 7 2 650 7...

Страница 25: ...arness Wires Beckett Connections Riello Connections Thermostat Humidistat connections C Common ground W Thermostat call for heat R 24 VAC to thermostat G Thermostat call for fan Y Thermostat call for...

Страница 26: ...will light when the control receives a call for dehumidification Refer to the Cool Mode section for the control operation Thermostat call for fan G 24 VAC thermostat input A call for fan is recognized...

Страница 27: ...ed from the thermostat If no other mode is calling for blower operation the control will operate the fan relay K4 and power the Low blower speed terminal The fan mode will be operated as long as the G...

Страница 28: ...tap only In the case of thermostat calls for Y and W together blower speed selection will be determined by the input that was first initiated In the case where the control is in a cooling mode with b...

Страница 29: ...nputs and are located directly below those inputs They will light to indicate the presence of these signals The red Board Status LED has two functions It will light when the board recognizes a valid i...

Страница 30: ...ed service technician or oil supplier To Turn Off Oil to Appliance i Set the thermostat to the lowest setting and set the operating mode switch to OFF ii If service is to be performed turn off the ele...

Страница 31: ...appliance heating section the following test instruments are required A smoke density measuring and rating device A carbon dioxide CO2 or oxygen O2 analyzer A flue gas temperature measuring device e g...

Страница 32: ...materials damage from rust or corrosion soot or carbon build up EXTERIOR OF FURNACE The furnace exterior should be inspected for signs of excessive heat such as discoloration of materials and damage...

Страница 33: ...removing any furnace access doors to service the air filters The air filters should be inspected each month and cleaned when dirty Cleaning the air filters frequently may reduce airborne contaminants...

Страница 34: ...eat exchanger will act as an insulator and reduce heat transfer resulting in less efficiency 1 To clean the heat exchanger first turn off all power to the unit Remove clean out plugs the vent connecto...

Страница 35: ...31 Figure 17 Heat Exchanger Clean Outs Vacuum Hose Length THV1M119A 8FT Fig 18 Recommended method and device for cleaning inside of heat exchanger...

Страница 36: ...32 V Sequence of Operations Flow Chart...

Страница 37: ...33...

Страница 38: ...34 VI Trouble Shooting Flow Chart...

Страница 39: ...35...

Страница 40: ...36...

Страница 41: ...37...

Страница 42: ...38...

Страница 43: ...FILTER DRAFT CONTROL COMBUSTION TESTS Operate burner at least 10 minutes before CO2 in stack pipe INITIAL SERVICE SERVICE SERVICE INSTALLATION Draft Over fire Draft in stack pipe Smoke number Furnace...

Страница 44: ...40 Appendix A Replacement Parts for THV1M119A...

Страница 45: ...41...

Страница 46: ...42 Appendix B THV1M119A960SA PSC Wiring Diagram...

Страница 47: ...43 THV1M119A9T5SA CTM Wiring Diagram...

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