Thermal Dynamics Ultra-Cut 400, Руководство по эксплуатации

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Manual 0-5164 A-23 APPENDIX
ULTRA-CUT 400
Art # A-09529
Art # A-09529
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
/PUMP
+15V
+15V
400
/FAN
200 - not used
/RAS
COM
200
24VAC
400
24 VAC RE
T
+15V
/ AC
/ TEMP
/ STATUS
/ DC
/ GAS - COOLANT
COM
POT WIPER (GCM1000)
POT LOW (GCM 1000)
200
PLASMA ENABLE
PRESS OK (GCM 1000)
+15V
PLASMA ENABLE
POT HI (GCM1000)
AC230V @ 5A
400
AC120V @ 1A
AC13V @ 2A
- ARC V
- ARC V
AC120V-RAS
0V-RAS (120V ret)
0V-A (24V ret)
NEG ARC VOLTS
To PCB7 TB
3
0V-RAS
AC120V-RAS
AC230V RET
NEG ARC VOLT
S
DC 15V
AC24V-GCM
DC 0V
AC230V @ 1.25A
AC230V RET
AC230V @ 1.25A
PILOT (TIP) VOLT
S
0V-B (120V ret)
WORK
AC24V-GCM
DC 15V
DC 0V
AC120V-GCM
To T1 PRI -
0
AC24V-GCM
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
0V-A (24V ret)
WORK
To PCB7 CN2-1
AC120V-GCM
0V-B (120V ret)
To PCB7 CN2-2
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1338
Monday, April 19, 2010
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 400V CCC
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1338
Monday, April 19, 2010
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 400V CCC
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1338
Monday, April 19, 2010
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 400V CCC
08:11:44
Thermal Dynamics
D
-15VDC_ISO
RS 485 (2 wire)
uses Tx+ & Tx- only
(used for TSC 3000)
RIBBON CABLE
TEST SOCKET
(F1 Sht 1)
RS 422 (4 wire)
connect TX+ to RX+
of CNC, Tx- to Rx-
of CNC
(F1 Sht 1)
ISOLATED
VOLTAGES
DCS1
100VAC - 24 VDC
JUMPER IN
REMOTE
HMI
** RS 485 / 422
on CPU board
19X2554 only.
NEG ARC VOLTS
SW6 - OK to MOVE CONTACTS / VOLTS
SW11 - ANALOG CURRENT SELECT
"B" DEFAULT, "A" REMOTE
KEY PLUG
Was 7 pin
changed to
14 pin in 2009
SW12 - DIVIDED ARC V RATIO SELECT
SW13 - FACTORY ONLY
PCB7 WK-5628
RELAY PCB
CIRCUIT COMM (GND)
CN11 34 CKT CN10 26 CKT
PILOT DEM to PS
ANALOG DEM to CPU
Iso
J36 34 CKT
Wednesday, February 10, 2010
PCB6 DISPLAY
WK-5603
JUMPER
for 2 WIRE
(RS485 only)
wire to A & B
4W
4W
2W
JUMPER
for 4 WIRE
uses
TX+, TX-
RX+, RX-
J35 26 CKT
J14
J14
2W
SW14
SW14 - LINE
TERMINATION
normally on
(refer to manual)
CUT DEM to PS
RIBBON CABLE
5
9
8
76
1
2
3
4
SW10-ADDRESS
normally 0
(refer to
manual)
0
TEST SOCKET
UNDIVIDED ARC VOLTS
FOR HEIGHT CONTROLS
GND
GND
& CNC COMM
PLASMA ENABLE
24 VAC @ 1A
120 VAC @ 100ma.
(Not in all units)
POWER SUPPLY
REAR PANEL
TO AC INDICATOR (on PCB6)
29-41 VDC
RIBBON CABLE SIGNALS
/ = active low digital signal
CN10-J35 - 26 Ckt Ribbon Cable
2- Cut Demand
4- Pilot Demand
6- / Start
7- / Start2
9- / Pilot Enable
10- / HF Enable
12- / Pump Enable
13- / Fan Enable
15- / DC Indicator
16- / Over Temperature Indicator
18- / Gas-Coolant OK Indicator
19- / Status Lamp
CN11-J36 - 34 Ckt Ribbon Cable
1- Output Current Signal
3- / Arc Transferred (CSR)
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33- 24 VAC Supply
30,32,34- 24 VAC Return
START / STOP
DIVIDED ARC VOLTS
Rx-
Tx+
Rx+
Tx-
REMOTE ANALOG
CURRENT CONTROL
+15VDC
+5VDC
-15VDC
COOLANT FLOW (freq) *
OK TO MOVE
I/O PCB
CPU PCB
DAT
PCB 5 WK-6276A (partial) INTERFACE PCB
230 VAC @ 1.25A
for Ext Heat
Exchanger
OK to MOVE -
E-STOP -
E-STOP +
* REMOTE MARKING +
OK to MOVE +
MOMENTARY START / STOP
START / STOP
* REMOTE MARKING -
STOP
START
(F1 Sht 1) (F1 Sht 1)
MC2=PILOT
CONTACTOR
INPUT
CONTACTORS
TB1
TB2
+
-
Signal - Basic ID
Used to identify
GCM 1000 present
DIVIDED ARC V +
DIVIDED ARC V -
REMOTE ANALOG CURRENT CONTROL -
REMOTE ANALOG CURRENT C
PILOT (TIP) VOLTAGE
TB3
COOLANT TEMP
(ON COOLANT
RETURN)
PILOT ON
OUTPUT
* OK2
* Only in CCM w/19X2634 I/O PCB.
Remote Marking only for DFC 3000
(not isolated).
SW8-4 on CPU PCB must be on to
enable Remote Marking.
ISOLATED COMM
+16 to +18VDC
* OK2
HOLD START -
HOLD START +
* +10VDC @ 10 ma.(for CC pot high)
Rx-
Tx+
Rx+
Tx-
PREFLOW ON -
CCM MODULE
PREFLOW ON +
Signal & GND
Isolated from
Plasma Supply
INTERNAL TERMINAL
STRIP TB3
KEY PLUG
+15VDC_ISO
ECO-B1507 - Initial Release DAT 4-16-2010
To J59
(Grid C9)
To J70 (at C9) for
Ext. Heat Exchanger
(HE400) Power
To J55
(Grid E9)
From T1
(Grid D2)
From T2
(Grid F3)
From T1 (Grid D2)
From CN7
(Grid E4)
From CN12 (Grid E4)
From Sheet 1
Grids (A9, B9 & C9)
From
(Grid C9, sht 1)
From
(Grid A9, sht 1)
From
(Grid
D2)
To J55 & TB3
(grids D9, A10)
To J55 & TB3
(grids D9, A10)
CN11 CN11
1
2
CN12 CN12
1
2
J55-GCM J55-GCM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
MC5 AU
X
MC5 AU
X
CN7 CN7
1
2
3
4
12 12
TP12 TP12
C.P5 C.P5
CN1 CN1
1
3
CN9 CN9
1
2
3
OK2 * OK2 *
J54-REMOTE HMI J54-REMOTE HMI
1
2
3
4
5
6
7
8
9
10
11
12
13
14
10 10
GAS ON GAS ON
GREEN AC GREEN AC
T2 T2
600_
460_
0...
230
400__
220__
200__
0___
TB5 TB5
D13 +5V D13 +5V
22
1K 1K
66
TP7 TP7
MC4 MC4
CN13 CN13
1 2 3
J9 J9
1 2 3 4 5 6
D11 INITIALIZING / PROGRAMMING D11 INITIALIZING / PROGRAMMING
+
RY2
+
RY2
RY3 RY3
55
J15-CNC J15-CNC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
11 11
11
1 2 3
C.P8 C.P8
D12 STATUS CODE D12 STATUS CODE
99
TB4 TB4
TP5 TP5
D2&3 CANBUS ACTIVE D2&3 CANBUS ACTIVE
TP17 TP17
100K 100K
D7 E-STOP_PS D7 E-STOP_PS
55
1
2
J70 - HE J70 - HE
7
2
3
TP3 TP3
C.P3 C.P3
J59-RAS J59-RAS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
D18 RS485 RXD D18 RS485 RXD
10 10
FAN2 FAN2
+ -
33
CN1 CN1
1 2
D8 OK_CNC D8 OK_CNC
J8 J8
1
2
3
4
D9 GAS_ON D9 GAS_ON
11 11
66
t
TH1
t
TH1
1
2
33
R8
1K 30W
R8
1K 30W
66
YELLOW TEMP YELLOW TEMP
D21 CNC_E-STOP D21 CNC_E-STOP
44
TP1 TP1
100K3 100K3
E-STOP E-STOP
RY1-1 RY1-1
MC1 AU
X
MC1 AU
X
11
CN6 CN6
1
2
3
4
D17 RS485 TXD D17 RS485 TXD
CN9 CN9
1
2
3
4
5
CN5 CN5
1
2
3
4
5
6
C.P7 C.P7
MC2 MC2
22
T1 T1
460
220
0,
13
0,,
100
0.
200
0..
110
0...
120.
0_
24.
0__
24_
0___
120.
0___
GREEN1
GAS
GREEN1
GAS
CN8 CN8
1
2
3
4
+V
GN
D
SIG
FL1
FLOW_TURBINE_PULSE
+V
GN
D
SIG
FL1
FLOW_TURBINE_PULSE
R B G
LSW1-1
SW_LIQUID_LEVEL_NC
LSW1-1
SW_LIQUID_LEVEL_NC
TB1 TB1
11 11
GREEN2
DC
GREEN2
DC
1 2
CN2 CN2
1 2 3 4 5
88
D15 PSR D15 PSR
PUMP
MOT1
PUMP
MOT1
' .
K7 K7
TP10 TP10
CN1 CN1
1
2
3
4
5
6
1 2
TP14 TP14
K6-2 K6-2
J6 ** J6 **
1
2
3
4
5
6
TP11 TP11
RED
STATUS
RED
STATUS
88
CN5 CN5
1
2
3
4
5
6
MC5 MC5
TP13 TP13
TP16 TP16
C.P4 C.P4
FAN1 FAN1
+ -
1
2
3
11
11
CN3 CN3
4
5
RY13 RY13
CN4 CN4
1
2
3
CN12 CN12
1 2 3
MC3 AU
X
MC3 AU
X
C.P6 C.P6
MC1 MC1
22
D26 HOLD_START D26 HOLD_START
1
2
J1 J1
1
2
3
4
5
6
7
8
9
10 10
CN2 CN2
1
2
12 12
RY4 RY4
TP15 TP15
22
77
MC3 MC3
77
TP9 TP9
+
RY1
+
RY1
J7 J7
1
2
3
4
5
6
7
8
9
MC4 AU
X
MC4 AU
X
TP4 TP4
RY10 RY10
J4 J4
1
3
5
7
44
TB3 TB3
TB2 TB2
12 12
PSR PSR
MC6 MC6
RY1 RY1
D23 CNC_START D23 CNC_START
RY4 RY4
J5 J5
1
2
3
4
5
TP18 TP18
D28 CNC_PREFLOW D28 CNC_PREFLOW
CN14 CN14
1 2
1 2 3
99
CN10 CN10
1
2
3
J6 J6
1 5 8
88
TP6 TP6
TP8 TP8
99
33
CN8 CN8
1 2 3 4
44
C.P2 C.P2
55
TP2 TP2
1
2
RY5 RY5
CN3 CN3
1
2
3
77