Thermal Dynamics Ultra-Cut 400, Руководство по эксплуатации

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APPENDIX A-16 Manual 0-5164
ULTRA-CUT 400
APPENDIX 10: Schematic, 230-460V Power Supply
Art # A-09526
Art # A-09526
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
-15V
Isense_
P
GNDP
-15V
INPUT_NG Isense_P
+5
V
GN
D
+15V
+15V
GNDW
+15V
MISSING_PHASE
/ 460
460 230
CO
M
GNDW Is
ense_W
-15V
w
+1
5V
w
+15Vw -15Vw
Isense_W
GNDP
COM_
B
230_B 460_B
PGND
2
PGND
1
COM_
A
230_A 460_A
/ 230
/ 460
+15V
-15V
p
+15Vp
Ribbon Cabl
e
Ribbon Cabl
e
Ribbon Cabl
e
Ribbon Cabl
e
Ribbon Cabl
e
Ribbon Cabl
e
460_C
230_A
460_A
COM_A
460_B
230_B
COM_B
230_C
COM_C
COM_
C
230_C 460_C
TORCH (-)
PILOT
WORK (+)
L1
L2
L3
E
+15V
+12VDC +12VDC
+12VDC
To PCB7 CN2-2 To PCB7 CN2-1
FAN + (24 VDC) FAN - (24 VDC
)
To PCB7 TB
3
To T1 PRI -
0
WORK
PILOT (TIP) VOLTS
NEG ARC VOLTS
RY2_B to INV #3
RY2_C to INV # 2
RY2_B to INV #3
RY2_C to INV # 2
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1336
Tuesday, April 20, 2010
1 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 208-230/460V
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1336
Tuesday, April 20, 2010
1 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 208-230/460V
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1336
Tuesday, April 20, 2010
1 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
400-Amp Power Supply 208-230/460V
08:11:44
Thermal Dynamics
D
RAS
PCB 8
WK-5687
RC &
RF CAPS
HALL SENSOR
HALL SENSOR
V_CHANGE PC
B
100A INVERTER MODULE # 1 (top)
P_GN
D
VAC_IN
LINE to LINE,
LINE TO GND
CAPS & VARISTORS
PCB 1
WK-5630
INPUT POWER
INDICATOR
REAR PANEL
INPUT POWER
INDICATOR
INTERNAL
PILOT CURRENT SIGNAL
<
WORK CURRENT SIGNAL
<
PCB 5 WK-6276A (partial)
INTERFACE PCB
MISSING PHAS
E
(pulses)<
CN101 16 CKT
BIAS SUPPLY
FOR PCB5
Not used on
400A Supply
DC FAN
POWER
CN1 CN5 CN6
CN4 CN5 CN6
(A1 Sht2) (A1 Sht2) (A1 Sht 2) (A1 Sht 2)
ON / OFF
PCB3 WK-5694
PCB4 WK-5604
VAC_IN
P_GND
BIAS SUPPLY PCB
DETECTOR PCB
FILTER PCB
COMPONENT LOCATOR
(C7, Sht 2)
Power Supply
Rear Panel
--460--
--230--
--230--
208-230/460 VAC 3 Phas
e
DAT
100A INVERTER MODULE # 3 (bottom)
(same as #1)
100A INVERTER MODULE # 4 (right side)
(same as #1)
RIBBON CABLE SIGNALS
CN6 - 16 Ckt Ribbon Cable
2,4- I_REF (Scaled Cut Demand)
5- PS_START (Start)
6- REDUNDANT_START (Start2)
8- INV_READY
9- / PS_START disabled by Input_NG
12- / OCR
13- / PS_START disabled by OCR
14- /TEMP_ERR
15- / PS_START disabled by Temp _Err
(C7 & A9,Sht 2)
(C7 & A9,Sht 2)
Wednesday, February 10, 2010
100A INVERTER MODULE # 2 (middle)
(same as #1)
CN104 16 CKT CN102 16 CKT CN103 16 CKT
CN6
CN6
CN6
CN6
(B6)
(C3)
(E2)
C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 1)
C2a,b Capacitor, 47uf, 400VAC (B9, Sht 1)
C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
15A, 460V, 3P
C.P2 Circuit protector 2.5A 125V (C2, Sht 2)
C.P3 Circuit protector 3.15A 125V (D2, Sht 2)
C.P4 Circuit protector 10A 125V (D2, Sht 2)
C.P5 Circuit protector 2.5A 125V (D2, Sht 2)
C.P6 Circuit protector 2.5A 125V (E2, Sht 2)
C.P7 Circuit protector 8A 250V (F2, Sht 2)
C.P8 Circuit protector 3.15A 125V (E3, Sht 2)
D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
FAN1,2 Fan, Coolant, 24 VDC (E4, Sht 2)
FL1 Flow sensor (B5, Sht 2)
HCT1 Hall Current Sensor, Pilot (B9, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)
LSW1 Level SW, coolant, NC (B5, Sht 2)
MC1,3 Contactor, 3P ,Inv #1 input, Coil (B2, Sht 2)
" Contacts (A2, B3, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (B9, Sht 1)
MC4,5 Contactor, 3P ,Inv #2 input, Coil (B2, Sht 2)
" Contacts (B3,C3, Sht 1)
" Aux Contact (B3, Sht 2)
MC6 Contactor, 3P ,Inv #3 input, Coil (B2, Sht 2)
" Contacts (C8, Sht 1)
" Aux Contact (B3, Sht 2)
MOT1 Motor, Pump 230VAC, 1P (E4, Sht 2)
NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (C1, Sht 1)
R6 Resistor, 20K, 30W (A8, Sht 1)
R7 Resistor, 1K, 30W (D2, Sht 2)
R9 Resistor, 10, 40W (B9, Sht 1)
RY1 Relay 100 VAC NC contact (B2,B3 sht 2)
RY2 Relay 12 VDC 3PDF Volts sel. (E1, sht1)
T1 Aux Transformer (C-E1, Sht 2)
T2 Aux Transformer (F1, Sht 2)
TH1 Thermal Sensor, coolant return (B4, Sht 2)
LED4 ON = INPUT NG FAULT
LED5 ON = COOLANT TEMP FAULT
LED6 ON = COOLANT LEVEL OK
LED7 ON = MISSING PHASE
LED8 ON = WRONG INPUT VOLTAGE FAULT
STATUS LEDS
LED1 ON = INV OVER TEMP *
LED2 ON = OCR FAULT *
LED3 ON = INV NOT READY
* MAY BE ON DIM WHEN PLASMA
DISABLED OR IN E-STOP
ECO-B1507 - Initial Release DAT 4-16-2010
R9
10
R9
10
MC1-C MC1-C
CN4 - PCB12 CN4 - PCB12
1 2 3 4
RY2 RY2
MC5-C MC5-C
AC
AC
AC
+
-
D1
AC
AC
AC
+
-
D1
CN1 CN1
1
5
TB4 TB4
TB2 TB2
+
RY2
RY2
+
RY2
RY2
CN3 CN3
1 2 3 4
230V 230V
HCT1 HCT1
1 2 3 4
TT
CN3 CN3
1
4
CN32 CN32
1 2 3 4
CN1-230V
6
CN1-230V
6
1 2 3 4
CN4 - PCB12 CN4 - PCB12
1 2 3 4
P (+) P (+)
N (-)1 N (-)1
CN1-230V CN1-230V
1
2
3
4
C1 C1
CN2-460V CN2-460V
1
2
3
4
CN2 CN2
1 2
MC1-B MC1-B
N (-) N (-)
N2 N2
MC2-A MC2-A
CN3 CN3
1
CN2-460V CN2-460V
1 2 3 4
C2b
47 UF
C2b
47 UF
MC2-B MC2-B
+
-
+
-
1
2
3
4
5
6
1 2
3 4
MC2-C MC2-C
CN2-460V CN2-460V
1
2
3
4
TB3 TB3
++
CN2 CN2
1
2
3
SS
CN1 CN1
1 5 8
MC4-A MC4-A
R6
20K
30W
R6
20K
30W
CN7 CN7
1 2 3 4 5
MC1-A MC1-A
CN1-230V CN1-230V
1
2
3
4
CN7 CN7
1 2 3 4 5
CN4 CN4
1 4
CN1 CN1
1
2
3
4
P (+)1 P (+)1
1 2
3 4
INRUSH INRUSH
CN2 CN2
1 2 3
NE1 NE1
CN2 CN2
1 2 3
P (+) P (+)
CN4 - PCB1 CN4 - PCB1
1 2 3 4
CN4 CN4
1 2 3 4
MC4-B MC4-B
N (-) N (-)
C.P1 C.P1
MC6-A MC6-A
NE2 NE2
CN10 CN10
1 2
N (-) N (-)
TB1 TB1
- + - +
3
1
2
4
S1 S1
HCT2 HCT2
1 2 3 4
MC4-C MC4-C
CN32 CN32
1 2 3 4
TB2 TB2
CN4 - PCB12 CN4 - PCB12
1 2 3 4
MC6-B MC6-B
CN4 CN4
1 2 3 4 5
++
R R
T2 T2
TT
P1 P1
TT
MC3-A MC3-A
C2a
47 UF
C2a
47 UF
MC5-A MC5-A
CN3 CN3
1 2
P (+) P (+)
SS
CN18 CN18
1 2 3
MC6-C MC6-C
R R
CN2-460V CN2-460V
1
2
3
4
R1 R1
MC3-B MC3-B
- + - +
3
1
2
4
MC5-B MC5-B
R R
WORK WORK
TB3 TB3
TB1 TB1
CN1-230V CN1-230V
1
2 3
4
TB1 TB1
SS
+
RY2
+
RY2
MC3-C MC3-C