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DRAG-GUN PLUS 35C

Manual 0-4750

1-1

GENERAL INFORMATION

SECTION 1:

GENERAL INFORMATION

1.01

Notes, Cautions and Warnings

Throughout this manual, notes, cautions, and warnings are used to
highlight important information. These highlights are categorized as
follows:

NOTE

An operation, procedure, or background information which
requires additional emphasis or is helpful in efficient op-
eration of the system.

CAUTION

A procedure which, if not properly followed, may cause
damage to the equipment.

!

WARNING

A procedure which, if not properly followed, may cause
injury to the operator or others in the operating area.

1.02

Important Safety Precautions

!

WARNING

OPERATION AND MAINTENANCE OF PLASMA ARC
EQUIPMENT CAN BE DANGEROUS AND HAZARDOUS TO
YOUR HEALTH.

Plasma arc cutting produces intense electric and magnetic
emissions that may interfere with the proper function of
cardiac pacemakers, hearing aids, or other electronic health
equipment. Persons who work near plasma arc cutting
applications should consult their medical health profes-
sional and the manufacturer of the health equipment to
determine whether a hazard exists.

To prevent possible injury, read, understand and follow all
warnings, safety precautions and instructions before us-
ing the equipment. Call 1-603-298-5711 or your local
distributor if you have any questions.

GASES AND FUMES

Gases and fumes produced during the plasma cutting process can be
dangerous and hazardous to your health.

Keep all fumes and gases from the breathing area. Keep your head
out of the welding fume plume.

Use an air-supplied respirator if ventilation is not adequate to
remove all fumes and gases.

The kinds of fumes and gases from the plasma arc depend on the
kind of metal being used, coatings on the metal, and the different
processes. You must be very careful when cutting or welding any
metals which may contain one or more of the following:

Antimony

Chromium

Mercury

Arsenic

Cobalt

Nickel

Barium

Copper

Selenium

Beryllium

Lead

Silver

Cadmium

Manganese

Vanadium

Always read the Material Safety Data Sheets (MSDS) that should
be supplied with the material you are using. These MSDSs will
give you the information regarding the kind and amount of fumes
and gases that may be dangerous to your health.

For information on how to test for fumes and gases in your
workplace, refer to item 1 in Subsection 1.03, Publications in
this manual.

Use special equipment, such as water or down draft cutting tables,
to capture fumes and gases.

Do not use the plasma torch in an area where combustible or
explosive gases or materials are located.

Phosgene, a toxic gas, is generated from the vapors of chlori-
nated solvents and cleansers. Remove all sources of these va-
pors.

This product, when used for welding or cutting, produces fumes
or gases which contain chemicals known to the State of Califor-
nia to cause birth defects and, in some cases, cancer. (California
Health & Safety Code Sec. 25249.5 et seq.)

ELECTRIC SHOCK

Electric Shock can injure or kill. The plasma arc process uses and pro-
duces high voltage electrical energy. This electric energy can cause se-
vere or fatal shock to the operator or others in the workplace.

Never touch any parts that are electrically “live” or “hot.”

Wear dry gloves and clothing. Insulate yourself from the work
piece or other parts of the welding circuit.

Repair or replace all worn or damaged parts.

Extra care must be taken when the workplace is moist or damp.

Install and maintain equipment according to NEC code, refer to
item 9 in Subsection 1.03, Publications.

Disconnect power source before performing any service or re-
pairs.

Read and follow all the instructions in the Operating Manual.

FIRE AND EXPLOSION

Fire and explosion can be caused by hot slag, sparks, or the plasma arc.

Be sure there is no combustible or flammable material in the
workplace. Any material that cannot be removed must be pro-
tected.

Ventilate all flammable or explosive vapors from the workplace.

Do not cut or weld on containers that may have held combus-
tibles.

Содержание 35C DRAG-GUN PLUS

Страница 1: ...PLASMA PLASMA CUTTING SYSTEM 35C DRAG GUN PLUS Operating Manual Rev AB Date October 18 2007 Manual 0 4750 Operating Features...

Страница 2: ...please take the time to read the entire manual especially the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product YOU ARE IN GOOD COMPANY Th...

Страница 3: ...yright 2005 2006 2007 by Thermadyne Industries Inc All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not as...

Страница 4: ......

Страница 5: ...N 2 1 2 02 GENERAL SPECIFICATION 2 1 2 03 Features 2 1 2 04 Torch Specifications 2 2 2 05 System Contents 2 2 2 06 Transporting Methods 2 2 SECTION 3 INSTALLATION 3 1 3 01 Site Selection 3 1 3 02 Elec...

Страница 6: ...mium Mercury Arsenic Cobalt Nickel Barium Copper Selenium Beryllium Lead Silver Cadmium Manganese Vanadium Always read the Material Safety Data Sheets MSDS that should be supplied with the material yo...

Страница 7: ...Washington D C 20402 2 ANSI Standard Z49 1 SAFETY IN WELDING AND CUTTING obtainable from the American Welding Society 550 N W LeJeune Rd Miami FL 33126 3 NIOSH SAFETY AND HEALTH IN ARC WELDING AND GA...

Страница 8: ...de l arc de plasma d pendent du genre de m tal utilis des rev tements se trouvant sur le m tal et des diff rents proc d s Vous devez prendre soin lorsque vous coupez ou soudez tout m tal pouvant cont...

Страница 9: ...h par moiceau de travail BRUIT Le bruit peut provoquer une perte permanente de l ou e Les proc d s de soudage l arc de plasma peuvent provoquer des niveaux sonores sup rieurs aux limites normalement a...

Страница 10: ...ion des Normes Canadiennes Standards Sales 178 Rexdale Boulevard Rexdale Ontario Canada M9W 1R3 13 Livret NWSA BIBLIOGRAPHIE SUR LA S CURIT DU SOUDAGE disponible aupr s de l Association Nationale de F...

Страница 11: ...standard C22 2 No 60 for Arc Welding Equipment CENELEC EN50199 EMC Product Standard for Arc Welding Equipment IEC EN 60974 1 EN50192 EN50078 Arc Welding Equipment Part 1 Welding Power Supplies IEC EN...

Страница 12: ...ips electrodes shield cups o rings starter cartridges gas distributors fuses filters 2 Equipment that has been modified by an unauthorized party improperly installed improperly operated or misused bas...

Страница 13: ...DRAG GUN PLUS 35C GENERAL INFORMATION 1 8 Manual 0 4750 This Page Left Blank...

Страница 14: ...8 9 mm Maximum Cutting Capacity 1 2 12mm Dimension W D H 10 5 x15 5 x11 267 mm x 394 mm x 279 mm Duty cycle 104 F 40 C Ambient NOTE Refer to Local and National Codes or local au thority having jurisd...

Страница 15: ...H 142 lpm Direct Contact Hazard For operation with exposed tip the recommended standoff height is 1 8 3 8 3 9 mm Plasma Power Supply used with Drag Gun Plus PCH 42 Torch Ratings 2 05 System Contents D...

Страница 16: ...ry power source fuse and any extension cords used must conform to local electrical code and the recommended circuit protection and wir ing requirements as specified in Section 2 3 03 Torch Make sure t...

Страница 17: ...Installation 3 2 Manual 0 4750 This Page Left Blank...

Страница 18: ...te the power supply NOTE It is possible to have enough air pressure to oper ate the power supply but not enough air flow to operate the torch Torch Switch Latch Indicator This indicator lights when th...

Страница 19: ...to the work piece or cutting table Work Cable And Clamp Art A 04389 D Torch Operation Wear gloves and protective goggles Do not place bare hand on work piece 1 For drag cutting keep the torch in conta...

Страница 20: ...0 900 29 0 725 Drag Gun Plus 1 8 3mm 3 8 9 5mm 15 0 375 12 0 300 Drag Gun Plus 1 8 3mm 7 16 11mm 10 0 250 8 0 200 Drag Gun Plus 1 8 3mm 1 2 12mm 8 200 7 175 Recommended Travel Speed Maximum Travel Sp...

Страница 21: ...Switch Off and then On again 3 Switch may be faulty a Return to an authorized service center for repair B Primary power switch is on but the cooling fan does not work 1 No power incorrect power to fa...

Страница 22: ...cutting table Work Cable And Clamp Art A 04389 3 Current sensor or PWM PCB faulty a Return to an authorized service center for repair F Air flows continuously and torch switch latch button doesn t wor...

Страница 23: ...orch Switch On Compressor Starts and Air Flows at Torch Turn Air Set Switch Off Red Air Indicator Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or Unplugged Green Power Indica...

Страница 24: ...ct power and air Lay unit on its side Remove two screws and access plate Pilot Power Supply Adapter Connections Negative Plasma Lead Art A 04695 DETAIL To Power Supply Adapter Pilot Negative Plasma Le...

Страница 25: ...A C1 C2 C1 No 30279014 Rev AA GND OU_1 VCC OU_1 Current Sensor Inductor Current Sensor CN1 C1 No 30279015 Rev AA White White No 30276003 Rev AC Black Tempertature Switch Green White White AIR CHECK Ye...

Страница 26: ...APPENDIX 6 4 Manual 0 4750 DRAG GUN PLUS 35C This Page Intentionally Blank...

Страница 27: ...i PR 200052 Telephone 86 21 69171135 Fax 86 21 69171139 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 48000 Rawang Selangor Darul Ehsan West Mala...

Страница 28: ...Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St Louis MO 63017 Telephone 636 728 3000 Email TDCSales Thermadyne com www thermadyne com...

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