background image

 

Example of password deleted, no password entered 

 

 

    . 

 
4.

 

Press the On button to start the unit. The set 
point temperature can occur without the need 
for a password. 

 

Pump Status Indicator 

 

There are two indicating lights in the Pump icon.  
When the pump is on the upper LED will be green. 
When the pump overloads the lower LED will be 
yellow.  
 

Heating Status Indicator  

 

There are two indicating lights in the Heating icon.  
When Heater 1 is on the upper LED will be green. 
When Heater 2 is on the lower LED will be green. 
 

Cooling Status Indicator 

 

When the cooling valve is open, the LED in the 
Cooling icon will be green. 
 

Low Level Alarm Indicator 

 

The LED in the Low Level icon will be yellow when 
the oil level in the reservoir is too low.  
 

Deviation Alarm Indicator 

 

The LED in the Deviation Alarm icon will be green 
when the Deviation Alarm is active. The LED will not 
be on if the Deviation Alarm has been turned off.  
 

Automatic Timer Status Indicator 

 

The LED in the Timer icon will be green when the 
Automatic Start/Stop Timer is active. The LED will 
not be on if the Automatic Start/Stop Timer is not 
active. 
 
 

Controller Control Fault Logic 

Alarm 

Condition 

Indication 

Tank Low Level  Low Level Alarm indicator light on 

Temperature display flashing 
Alarm horn on and X1 output powered 

Temperature 
Deviation 

Temperature Deviation Alarm indicating light on 
Temperature display flashing 
Alarm horn on and X1 output powered 

Temperature 
Sensor Short 
Circuit 

Temperature display flashing 
Alarm horn on and X1 output powered 

Temperature 
Sensor 
Disconnected 

Temperature display flashing 
Alarm horn on and X1 output powered 

 

Draining the Mold 

The temperature control unit is equipped with a 
specific program that can automatically cool to 
105°F before draining the mold. To initiate a mold 
drain sequence depress the Temperature Adjust 
button and then immediately depress the On button. 
The display will show ‘E’ followed by the actual 
temperature in the tank. The cooling solenoid valve 
opens and will remain energized unit the tank 
temperature drops to 105°F. When the tank 
temperature reached 105°F, the alarm horn will 
sound to signal the mold is ready for draining. 
Once the unit has cooled to 105°F, close the vacuum 
adjusting valve and remove the hose on the valve. 
The vacuum created will automatically pull the water 
through the hoses and the mold back to the unit. 
When the unit is finished draining, turn the unit off 
by depressing the Off button and remove the hoses. 
 

Start-up 

Every unit is factory set to deliver oil in accordance 
with the standard operating specifications for that 
particular unit. Due to variables involved with 
different applications and different installations, 
minor adjustments may be required during the initial 
start-up to ensure proper operation. Use a qualified 
technician to perform the start-up procedure in 
sequence. The following serves as a checklist for the 
initial start-up and for subsequent start-ups if the 
unit is out of service for a prolonged time. 
 

 

WARNING: This equipment contains hazardous 
voltages that can cause severe injury or death. 

 

Содержание Vactherm RV

Страница 1: ......

Страница 2: ......

Страница 3: ...Running Hour Counter 5 Displaying Clock Time 5 Setting Clock Time 5 Displaying Day of the Week 5 Setting Day of the Week 5 Timer On Off 5 Display Status of Timer 5 Turning Timer On Off 5 Setting Star...

Страница 4: ...t Temperature 10 Setting Set Point Temperature 10 Step 6 Adjusting the Vacuum 11 Preventive Maintenance 11 Once a Week 11 Once a Month 11 Once a Year 11 General Troubleshooting 12 Charts and Drawings...

Страница 5: ...eneral Mandatory Action Wear Eye Protection Wear Protective Gloves Wear Ear Protection Disconnect Before Carrying Out Maintenance or Repair Connect an Earth Terminal to Ground Only qualified personnel...

Страница 6: ...trols or any other major component torn loose from its mounting point Record any signs of concealed damage and file a shipping damage claim immediately with the shipping company Most carriers require...

Страница 7: ...percentage of imbalance is then 452 442 x 100 452 2 2 This exceeds the maximum allowable of 2 There is a terminal block for main power connection to the main power source The main power source should...

Страница 8: ...mperature Adjust button and the Password C button to initiate an automatic cool down cycle The controller will open the cooling valve and keep it open until the temperature of the water in the reservo...

Страница 9: ...our clock and will begin keeping dates from that point forward until reset To adjust the day press the Date Time button twice release and immediately use the Increase and Decrease buttons to set the c...

Страница 10: ...tons Once the desired day is displayed use the On button to toggle the status of the timer for that day Examples of days of week displays Monday timer off 1 Monday time on 1 Tuesday timer off 2 Tuesda...

Страница 11: ...rrent tank temperature in the display Password Entry Pressing the Password Entry buttons will allow for secured access to the control program and will prevent unauthorized personnel from making change...

Страница 12: ...t Circuit Temperature display flashing Alarm horn on and X1 output powered Temperature Sensor Disconnected Temperature display flashing Alarm horn on and X1 output powered Draining the Mold The temper...

Страница 13: ...and cumulative pressure rating of the maximum pump pressure and the unit fill fluid pressure NOTE A cooling source inlet filter ships loose in the crate with the unit Install this in the inlet of the...

Страница 14: ...F 7 2 C 5 40 F 4 4 C 10 35 F 1 7 C 15 30 F 1 1 C 20 25 F 3 9 C 25 20 F 6 7 C 30 CAUTION When your application requires the use of glycol use industrial grade glycol specifically designed for heat tran...

Страница 15: ...m the set point there may be a problem with the unit If this is the case refer to the General Troubleshooting section of this manual or contact our Customer Service Department 2 Check the pump dischar...

Страница 16: ...ent defective Replace heating element Safety fuse defective Replace safety fuse The unit does not cool Solenoid valve at Cooling Water In defective Replace solenoid valve Cooling heat exchanger clogge...

Страница 17: ...13 Charts and Drawings Figure 1 Pump Performance 60 Hz...

Страница 18: ...14 Figure 2 Cooling Capacity...

Страница 19: ...15 Figure 3 High Voltage Wiring Diagram...

Страница 20: ...16 Figure 4 Low Voltage Wiring Diagram...

Страница 21: ...17 Figure 5 Control Board Details...

Страница 22: ...18 Figure 6 Heating Element Details...

Страница 23: ...perature sensor 9 Microprocessor control 10 Heat exchanger 11 Heating element 12 Overflow pipe 13 Solenoid valve for water filling 14 Solenoid valve for cooling 15 Connection for external sensor 16 Ch...

Страница 24: ...20 Notes...

Страница 25: ...21 Notes...

Страница 26: ...22 Notes...

Страница 27: ......

Страница 28: ...Sales Customer Service Parts Department 847 966 2260 info thermalcare com 847 966 2260 847 966 9358 fax 847 966 2636 847 966 8560 847 966 9358 fax www thermalcare com info thermalcare com service the...

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