POWERMASTER 400SP, 500SP AUTOMATION
Octobe
r
30, 2008
8-5
8.10 DP-MAPRO PC Board
The DP-MAPRO pc-boa
r
d is
r
esponsible fo
r
the welding sequence and is managing the p
r
ocess cont
r
ol of the
machine. (MAPRO = MAste
r
-PROcess)
LED state
designation
1 (green)
never on
CPLD processor is not working
2 (red)
on
DSP is not working
3 (green)
off
supply voltage 3,3V DC is missing
check 18V AC of control transformer X2/1 and X2/2
4 (red)
on
micro controller is not working
5 (green)
never on
DSP is not working
6 (green)
never on
micro controller is not working
Malfunction LED Displays:
CAUTION
if the LEDs a
r
e indicating a malfunction which can not be
r
elieved by switching the machine off and
on again, it is
r
ecommended that the pc-boa
r
d DP-MAPRO is exchanged.
DIP Switch Settings
If the machine is to be p
r
og
r
ammed via the se
r
ial po
r
t, the DIP switches 1-3 has to be set to "ON". In no
r
mal
ope
r
ation they has to be set to "OFF".
LED state
designation
1 (green)
flashing (half freq. of LED5)
CPLD processor ok
2 (red)
off
D
igital
S
ignal
P
rocessor (DSP) ok
3 (green)
on
supply voltage 3,3V DC ok
4 (red)
off
micro controller ok
5 (green)
flashing
DSP is working
6 (green)
flashing
micro controller is working
Functions
•
Logicfunctions of the welding p
r
ocess
•
gene
r
ating and monito
r
ing supply voltages
•
d
r
iving powe
r
up-
r
elays
•
d
r
iving powe
r
unit/units
•
monito
r
ing cont
r
ol and ope
r
ating elements
(DS20BF,
r
emote cont
r
ol, to
r
ch buttons)
•
d
r
iving fans
•
d
r
iving coolingpump
•
monito
r
ing flowmete
r
•
monito
r
ing mains- and output voltage
•
gene
r
ating signal "welding cu
rr
ent on"
•
managing communications between PC and
machine
•
managing and sto
r
age of all welding
pa
r
amete
r
s
•
CAN-bus
If the pc-boa
r
d is used in a 320SP, the DIP switch 4 has to be set to "ON". Fo
r
the use in a 400SP o
r
500SP, DIP
switch 4 has to be set to "OFF".
DIP switch
ON
OFF
1 mode
se
r
ial p
r
og
r
amming mode
no
r
mal ope
r
ation
2 mode
se
r
ial p
r
og
r
amming mode
no
r
mal ope
r
ation
3 mode
se
r
ial p
r
og
r
amming mode
no
r
mal ope
r
ation
4 configu
r
ation 320SP
configu
r
ation 400SP, 500SP
Normal LED Displays:
Fuses on DP-MAPRO PC Board
fuse value
[A] safeguarding
Si 6
1
fans (power unit)
Si 7
2,5
cooling pump
Содержание POWERMASTER 400SP
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Страница 52: ...POWERMASTER 400SP 500SP AUTOMATION 5 6 October 30 2008 5 06 42 Pin Harting Socket 1 2 8 Art A 07827...
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Страница 81: ...POWERMASTER 400SP 500SP AUTOMATION October 30 2008 9 3 8 9 13 6 4 5 7 14 3 2 1 10 11 12 Art A 08599...
Страница 91: ...POWERMASTER 400SP 500SP AUTOMATION October 30 2008 9 13 Art A 08371...
Страница 92: ...POWERMASTER 400SP 500SP AUTOMATION 9 14 October 30 2008...
Страница 95: ...POWERMASTER 400SP 500SP AUTOMATION October 30 2008 A 3 APPENDIX 3 MOUNTING THE TORCH HOLDER Art A 07728...
Страница 96: ...POWERMASTER 400SP 500SP AUTOMATION October 30 2008 A 4 APPENDIX 4 SP SERIES BLOCK DIAGRAM Art A 07729...
Страница 97: ...POWERMASTER 400SP 500SP AUTOMATION October 30 2008 A 5 Art A 07729...
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