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1-877-420-1330

Quest 185 Cool 

Installation, Operation and Maintenance Instructions

16

www.QuestHydro.com

[email protected]

Manifold Gage Set

When checking the system charge, use a manifold gage set that features low loss anti-blow back fittings. 
Manifold gage set used with HFC-410A refrigerant systems must be capable of handling the higher system  

operating pressures. The gages should be rated for use with high side operating pressures of 0 – 800 psig and low side operating 

pressures of 30 inches of vacuum to 250 psig. Dampened gages or anti-flutter gages are recommended. Gage hoses must be 

rated for use at up to 800 psig of pressure with a 4000 psig burst rating.

Leak Test Line Set and Dehumidifier

 

CAUTION!

THE ENVIRONMENTAL PROTECTION AGENCY (EPA) PROHIBITS THE INTENTIONAL VENTING OF 

HFC REFRIGERANTS DURING MAINTENANCE, SERVICE, REPAIR AND DISPOSAL OF APPLIANCE. 

APPROVED METHODS OF RECOVERY, RECYCLING OR RECLAIMING MUST BE FOLLOWED.

 

WARNING!

WHEN USING A HIGH PRESSURE GAS SUCH AS DRY NITROGEN TO PRESSURIZE A REFRIGERATION 

OR AIR CONDITIONING SYSTEM, USE A REGULATOR THAT CAN CONTROL THE PRESSURE DOWN 

TO 1 OR 2 PSIG.

 

WARNING!

REFRIGERANT CAN BE HARMFUL IF IT IS INHALED. REFRIGERANT MUST BE USED AND RECOVERED  

RESPONSIBLY. FAILURE TO FOLLOW THIS WARNING MAY RESULT IN PERSONAL INJURY OR DEATH.

 

CAUTION!

LEAK DETECTOR MUST BE CAPABLE OF SENSING HFC REFRIGERANT.

1.  Connect the HFC-410A manifold gage set high pressure hose to the 

service port on the suction gas line. 

Note:  

Connecting the high pressure hose to the service port on the gas line 

will protect the manifold gage set from high pressure damage during 

leak testing. Cap liquid line service port.

2.  Make sure all of the valves on the manifold gage set are closed. 

Connect a cylinder of HFC-410A refrigerant to the center port of 

the manifold gage set.

3.  Position the HFC410A refrigerant cylinder to deliver vapor only. 

Open the valve on the HFC-410A refrigerant cylinder.

4.  Open the high pressure side of the manifold gage set to  

allow HFC-410A into the line set and dehumidifier. Weigh in a trace 

amount of HFC-410A [A trace amount is a maximum of two ounces 

(57g) of refrigerant or 3 PSI]. Close the valve on the HFC-410A 

cylinder and the valve on the high pressure side of the manifold gage set.

5.  Disconnect the HFC-410A refrigerant cylinder from the manifold gage set.

6.  Connect a cylinder of dry nitrogen with a pressure regulating valve to the center port of the manifold gage set.

7.  Adjust the dry nitrogen pressure regulator to 150 psig. Open the valve on the high pressure side of the manifold gage set to pressurize 

the line set and dehumidifier.

8.  Close the valve on the dry nitrogen cylinder. Close the valve on the high pressure side of the manifold gage set. 

9. Allow the system to rest for a few minutes.

10.  Check all (brazed and threaded) joints for leaks using a leak detector designed to sense HFC refrigerants.

11.  After leak testing is complete, disconnect the dry nitrogen cylinder from the center port of the manifold gage set and disconnect the 

high pressure hose of the manifold gage set from the suction gas line service port.

LOW

HIGH

MANIFOLD GAUGE SET

NITROGEN

HFC-410A

TO VAPOR

SERVICE 

VALVE

OUTDOOR UNIT

LINE SET INSTALLATION

Содержание Quest 185 Cool

Страница 1: ...eat load generated from dehumidifying the room to be released in the outside condensing unit thus eliminating the need for additional cooling and reducing air conditioner run time Installation Instruc...

Страница 2: ...7 Condensate Removal 8 Hanging Install Diagram 8 Ducting 8 Dehumidifier Electrical Requirements 9 Condensing Unit Electrical Requirements 10 Condensing Unit Dehumidifier Wiring 11 Line Set Installati...

Страница 3: ...THE POWER CORD IS DAMAGED IT MUST BE REPLACED BY THE MANUFACTURER ITS SERVICE AGENT OR A SIMILARLY QUALIFIED PERSON IN ORDER TO AVOID A HAZARD THIS APPLIANCE IS NOT INTENDED FOR USE BY PERSONS INCLUDI...

Страница 4: ...4 Embossed Pleat will need filter housing Efficiency 95 ASHRAE Dust Spot Size 20 x 24 x 4 Power Cord 10 115 VAC Ground Internal Insulated Cabinet Yes Drain Connection 3 4 Threaded Female NPT Refrigera...

Страница 5: ...p Kit 4036685 Hang Kit 4025287 MERV 14 Filter Housing 4024370 MERV 14 Filter 20 x24 x4 4029087 MERV 14 Filters 3 Pack 4023672 6 Motorized Damper 4026859 6 Flex Duct 25 4020128 6 Flex Insulated Duct 25...

Страница 6: ...icient clearance to handle the unit s overall dimensions as well as the necessary return and supply ductwork to the unit Allow sufficient clearance for filter removal and to prevent airflow obstructio...

Страница 7: ...nd that it is plugged into a dedicated circuit and Ground Fault Circuit Interrupter GFCI protected outlet DO NOT use the condensing unit as a bench or table DO NOT place the condensing unit where the...

Страница 8: ...re the feet are extended such that the dehumidifier is 2 1 2 off the ground Then coil the drain hose under itself or position a spacer to lift the hose 1 off the ground after the hose has touched the...

Страница 9: ...5 BLK 2 BLU 2 115V 24V COM COM BRN 3 BLK 1 BLK 1 24VAC DEHU FAN COM CUSTOMER CONTROL WIRING BLU YEL GRN RED BLK BLK 24VACTO COND GRN 4 NO BLK 5 VIO 6 CAUTION DO NOT ALLOW THE YELLOW LEAD TO CONTACT TH...

Страница 10: ...ain Relief Block Power Supply Unit wire harness 1 Take off the panel top by removing the one screw that secures it to the condensing unit 2 Loosen the two strain relief block screws 3 Insert the power...

Страница 11: ...COIL DEFROST T STAT L PRESS SWITCH RUN CAP 24VAC SIGNAL FROM DEHU NC NO YEL 6 BLU 7 GRN 5 PNK 3 WHT 4 RED 1 YEL 2 BLK 9 BLK 8 BLK BLK BLK 3 WHT 5 BLK 2 BLU 2 115V 24V COM COM BRN 3 BLK 1 BLK 1 24VAC D...

Страница 12: ...must supply a line set 1 4 liquid line 3 8 gas line suitable for use with R410a refrigerant to connect the indoor unit to the outdoor unit The maximum allowable length of the line set is 50 feet The...

Страница 13: ...ent water condensation on the gas line Flush the lines with an inert gas before and or during brazing to prevent oxidation inside the lines Release the inert gas holding charge and remove the plugs in...

Страница 14: ...E SHIELD TO PROTECT AGAINST BURNS WASH HANDS WITH SOAP AND WATER AFTER HANDLING BRAZING ALLOYS AND FLUX TO PREVENT STRIPPING OF THE VARIOUS CAPS USED THE APPROPRIATELY SIZED WRENCH SHOULD BE USED AND...

Страница 15: ...urr the cut ends of the line set lines 2 Fit the line stubs with flare fittings included with the condensing unit onto the line set if necessary 3 Swage the liquid and gas lines if necessary to fit on...

Страница 16: ...re hose to the service port on the gas line will protect the manifold gage set from high pressure damage during leak testing Cap liquid line service port 2 Make sure all of the valves on the manifold...

Страница 17: ...ssure indicates a leak in the system If this occurs check the manifold gage set hoses tee and valve core removal tools for leaks If no leak is found repeat the leak test procedure on Page 15 10 Evacua...

Страница 18: ...line stub valve core removal tool 6 Open the low pressure side of the manifold gage set and weigh in the amount of HFC 410A calculated in step 1 7 Close the valve on the HFC 410A cylinder and the low...

Страница 19: ...USED OR DAMAGE TO THE TRANSFORMER WILL RESULT Control Connections The control and the control wires leaving the Quest 185 Cool are numbered and color coded to prevent confusion Depending on the contro...

Страница 20: ...white White 24 VAC power transformer neutral side common with red Yellow Transformer high side Five Color Coded Wires Control Operation Unit ON Fan ON Make contact between yellow and blue wires Unit O...

Страница 21: ...eft in the system it must be recovered before weighing in the new charge Refer to the unit nameplate for the correct charge weight and refrigerant type SERVICE Service Parts List Dehumidifier Item Par...

Страница 22: ...and green wires together only the fan should run Disconnect the wires 8 Connect the yellow and blue wires together fan and compressor should run Disconnect the wires 9 If this test works then the fie...

Страница 23: ...re is 55 degrees or below and or in area of low relative humidity the dehumidifier will produce little to no water 7 Collecting the water removed in a 24 hour period will give a measurement of perform...

Страница 24: ...e Reason Troubleshooting Procedure CAUTION TROUBLESHOOTING SHOULD BE PERFORMED BY A QUALIFIED HVAC TECHNICIAN Troubleshooting Troubleshooting Procedure for Condenser Relating Issues WARNING ELECTRICAL...

Страница 25: ...ited warranty does not cover any costs related to changes to a Product or Component that may be required by any codes laws or regulations that may become effective after initial purchase of the Produc...

Страница 26: ...1 877 420 1330 www questhydro com...

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