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16 

 

 

 
 

 

A major difference betwe

en the mill spindle and the InTurn™ spindle is that the InTurn™ has a heavy 

spindle with a heavy mounting flange and can have an even heavier chuck or faceplate and heavier 
yet workpiece.  
 
This mass takes time to accelerate from a dead stop and MACH has no mechanism to account for 
this. The result can be a cutting tool advancing into the workpiece far ahead of the workpiece 
reaching its target speed. This is most prevalent in running G-

code where the InTurn™ spindle is 

being switched on and off via embedded macros. The consequence of a timing error like this is 
generally not good.  
 
The InTurn™ Motor Control System is specifically designed for the features and needs of the unique 
Mill/Turn capabilities the InTurn™ brings with it. The controller’s spindle control macros work with the 
Controller which in turn controls MACH in order to coordinate the movement of the cutting tools with 
the spindle readiness.  
 
This feature is accomplished by the controller preventing MACH from moving any axis until the 
InTurn™ spindle has reached the commanded speed. The communication with MACH requires an 
‘INPUT’, but the previous hard wire connection for this signal has been moved to the ModBus, so all 
that is needed is configuring the input a certain way and the rest is handled by the Controller. 
 
MACH has a typ

e of signal that is termed ‘

emulated

’ and this must be selected for the INPUT being 

discussed or it will not function. 
 
In the ‘Ports & Pins’ configuration panel: 
 
*click to activate INPUT4 
*leave the pin numbers at zero. 
*click 

the ‘emulated’ column 

*make sure you click on the ‘APPLY’ button before closing this window. 
 
 

Содержание 4th Axis Mill/Turn Motor Control System

Страница 1: ...High Speed DSS Additional Serial Port optional Smooth RPM Ramping On Screen Parameter Entry Separate External Power Matched Interface Board 400khz Differential Signals Integrated Swapaxis function Di...

Страница 2: ...ler to combo board 19 Connect wires to Your Servo Drive 19 Connect wires to Your Break Out Board 19 A Axis STEP color choice and Pin number choice by User 19 A Axis DIRection 19 Connect wires to a 5 V...

Страница 3: ...B 26 Listing of Provided Macros 26 Addendum C 27 Definitions 27 CNC Terminology 27 Computer Terminology 27 InTurn Terminology 28 MACH Terminology 29 Servo Motor Terminology 30 Signals and Hardware Ter...

Страница 4: ...very significant achievement to bring some of those capabilities to an existing benchtop of full size CNC mill for under US 5 000 Mill Turn requires the 4th axis to have the capability to spin continu...

Страница 5: ...d selecting the InTurn profile 2 Create a shortcut that starts Mach3 while automatically using the InTurn profile To create a Shortcut follow these steps A Using a RIGHT click and hold drag the file C...

Страница 6: ...that appear after unzipping the file In the end you need to have New macros from InTurn_Macros into the directory Mach3 macros InTurn Note Mach has a special macro named HiddenScript m1s which contai...

Страница 7: ...simple things to make a difference and every little bit really does count Stella McCartney Screen Bitmaps from InTurn_Bitmaps into Mach3 Bitmaps MillBitmaps Note after copying the files into the above...

Страница 8: ...may be different than shown Windows will find and install the drivers then be happy with the new USB device To determine which COM number the driver created use the following steps Make sure MACH3 is...

Страница 9: ...tor Choose Brain Control from the drop down list Find InTurn4thAxis date brn on that list and click on it to highlight it If that name does not show up on the list the file is probably in the wrong pl...

Страница 10: ...Configuration screen accessed from the Config drop down on the main MACH screen Add M4444 to the end of whatever is in the Initialization String Note Mach will only run one M code in this String so i...

Страница 11: ...and that will only happen if the correct sequence is followed in the startup In the explanation below COM8 is used as an example for clarity but remember that your number may be different It is impor...

Страница 12: ...your system Do not reset them to match this image Those are not associated with the InTurn Controller Note Do not change your Kernel Speed to match the image It is also unrelated to the InTurn Contro...

Страница 13: ...ch3 Restart Mach3 Test ModBus Communication with the InTurn Controller With MACH3 closed Power up the InTurn Controller Start Mach3 be sure to use the InTurn Profile Click Function Cfg s and choose Se...

Страница 14: ...14...

Страница 15: ...ervo Enable for drives with this feature _____ OUTPUT 17 Out High PC Proportional Control industrial drives only _____ OUTPUT 12 Out High TL1 Torque Limit industrial drives only _____ OUTPUT 20 Out Lo...

Страница 16: ...Turn capabilities the InTurn brings with it The controller s spindle control macros work with the Controller which in turn controls MACH in order to coordinate the movement of the cutting tools with t...

Страница 17: ...17...

Страница 18: ...ght when the shutter hole passes the sensor Note there are two types of sensors Those intended for more than 5V operation feature a Solid State Relay on the switched side This is a small black 6 pin c...

Страница 19: ...DIR should be in a separate shielded cable This is especially important with 24V industrial drive electronics NOTE Operation of the high power 24V signals in the same cable as differential signals wil...

Страница 20: ...r supply These are the red and the black wire next to it You can take power from pins on your BOB if the BOB can supply at least 150mA You can use a separate filtered and regulated 5Volt DC supply In...

Страница 21: ...by additional gearing in back of the head For the 4th axis this is the extra belt and idler setup If your 4th axis does not have the double reduction setup enter the Main ration again here Drive Mult...

Страница 22: ...ettings if you click on the SEND to InTurn checkbox Note New releases are provided in the same type of Distribution Packs as the original that you have installed using this manual The only difference...

Страница 23: ...ting tool into a workpiece that has not reached its target speed As of version 32 of the firmware the user supplied operating parameters max RPM encoder res etc are collected on screen by a comprehens...

Страница 24: ...will begin to turn slowly if the step signal is connected to the drive during this test Turning the Spindle switch OFF or leaving E stop mode will stop the spindle immediately and normal operation wil...

Страница 25: ...25...

Страница 26: ...indle M4010 Select LATHE Mode M4011 Select INDEX mode M4013 Select SetSpeed Mode M4014 Select AutoSpeed Mode M4015 Spindle OFF M4019 SET follow Axis to Y M4020 SET follow Axis to Z M4444 Initializatio...

Страница 27: ...ogy Computer Terminology Configure A potentially scary term that actually describes something every single person does every day Configuring a machine is the simply act of entering information telling...

Страница 28: ...signals ModBus only defines the language not the method by which is it transmitted This is an important distinction to remember See M Code under CNC Terminology Further description under Signals and H...

Страница 29: ...nnected to pins A purpose of configuration is to tell MACH which pin is used for each signal Occasionally a signal may be needed that does not come in over a wire but is instead emulated by some inter...

Страница 30: ...puter requires an Analog to Digital converter or A D for short Analog Signals Like a digital signal analog represents the values using voltage but unlike digital where you only have high and low analo...

Страница 31: ...also uses the Term INPUT xx and OUTPUT xx as the names for additional signals When referring to a physical pin or a numbered physical terminal the words input and output refer to the DIRECTION that th...

Страница 32: ...st personal computer Because all manufacturers followed that standard any parallel port printer can be simply plugged into any parallel port sometimes mistakenly called a printer port Single Ended Sig...

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