November 2020
Service and Repair Manual
Platform Components
Part No. 1268197GT
Z
®
-45 XC
™
• Z
®
-45 HF
29
How t o R eplac e t he Plat for m O verload Load C ell
How to Replace the Load Cell
Sensor
Note: The preload adjustment should only be
performed after the load cell sensor has been
replaced.
1
Remove all equipment or tools from the
platform. Remove the welder if equipped.
2
At the platform, remove the plastic instruction
holder from the document mount plate.
3
Tag and disconnect the load cell sensor
harness.
4
Loosen the jam nut securing the load cell
sensor foot and rotate the foot screw
clockwise to remove the preload.
5
Remove the fasteners securing the load cell
sensor and remove the sensor.
Install the new Load Cell Sensor
6
Screw the foot with jam nut into the top of the
load cell sensor until the foot bolt extends out
of the bottom of the sensor.The foot should
not contact the flex plate when assembling
onto the platform support.
7
Assemble the load cell and foot assembly to
the platform and securely tighten the two
mounting screws. Torque the bolts to 101 ft-
lbs / 137 Nm.
Set the Load Cell Sensor Preload
8
Rotate the foot screw counter clockwise until
the foot just contacts the flex plate (finger
tight).
9
Using an open end wrench, continue to rotate
the foot counter clockwise an additional
1/2 turn (180°). Then, while holding the foot
bolt, securely tighten the jam nut. Torque the
jam nut to 55 ft-lbs / 75 Nm.
10
Attach the load cell sensor harness.
11
Install the plastic instruction holder.
12
Calibrate the platform overload system. Refer
to Repair Procedure
How to Calibrate the
Platform Overload System
.
2-4
Platform Overload Recovery
Fault
If the ground controls hour meter displays fault
code 8221, the emergency lowering system has
been used while the platform was overloaded.
How to Clear the Platform
Overload Recovery Fault
Note: This message shall be cleared by a person
trained and qualified on the troubleshooting and
repair of this machine.
1
Turn the key switch to ground control and pull
out the red Emergency Stop button to the on
position.
2
Wait 10 seconds and activate the calibration
toggle switch in the following sequence
(gain)(gain)(gain)(zero).
1
gain
2
zero
3
Turn the key switch to the off position.
Содержание Genie Z-45 XC
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Страница 154: ...Service and Repair Manual November 2020 142 Engine Wire Harness Deutz TD 2 2 L3 Page 1 ...
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Страница 157: ...November 2020 Service and Repair Manual 145 Electrical Schematic Perkins 404F E22T ...
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Страница 161: ...November 2020 Service and Repair Manual 149 Electrical Schematic Function Controls ANSI CSA ...
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Страница 165: ...November 2020 Service and Repair Manual 153 Electrical Schematic Platform Overload ...
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Страница 168: ...Service and Repair Manual November 2020 156 Electrical Schematic Options Wiring Diagram ...
Страница 177: ...November 2020 Service and Repair Manual 165 Ground Control Box Switch Panel Wiring Diagram Ford MSG425 ANSI CSA ...
Страница 180: ...Service and Repair Manual November 2020 168 Ground Control Box Terminal Strip Wiring Diagram Ford MSG425 ANSI CSA ...
Страница 181: ...November 2020 Service and Repair Manual 169 Ground Control Box Switch Panel Wiring Diagram CE ...
Страница 184: ...Service and Repair Manual November 2020 172 Ground Control Box Terminal Strip Wiring Diagram CE ...
Страница 185: ...November 2020 Service and Repair Manual 173 Platform Control Box Switch Panel Wiring Diagram ...
Страница 188: ...Service and Repair Manual November 2020 176 Platform Control Box Terminal Strip Wiring Diagram ...
Страница 189: ...November 2020 Service and Repair Manual 177 Platform Control Box Relay Wiring Diagram ANSI CSA ...
Страница 192: ...Service and Repair Manual November 2020 180 Platform Control Box Relay Wiring Diagram CE ...
Страница 193: ...November 2020 Service and Repair Manual 181 Hydraulic Schematic CE to Z4525XCM 1500 ...
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