Service and Repair Manual
November 2020
Primary Boom Components
36
Z
®
-45 XC
™
• Z
®
-45 HF
Part No. 1268197GT
6
Remove the pin retaining fastener from the
master cylinder barrel-end pivot pin. Use a
soft metal drift to remove the pin. Then lower
the cylinder and let it hang down.
Component damage hazard.
When lowering the master
cylinder down, be sure not to
damage the master cylinder
hoses or fittings.
7
Locate the primary boom drive speed limit
switch inside of the upper pivot.
8
Remove the primary boom drive speed limit
switch mounting fasteners. Do not disconnect
the wiring.
9
Locate the primary extension boom drive
speed limit switch inside of the extension
boom.
10
Remove the primary extension boom drive
speed limit switch mounting fasteners. Do not
disconnect the wiring.
11
Pull the limit switch and the wiring out of the
extension tube and move it out of the way.
12
Tag, disconnect and plug the primary boom
extension cylinder hydraulic hoses. Cap the
fittings on the cylinder.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
13
Remove the hose clamp at the pivot end of
the boom.
14
Attach a 5 ton / 5,000 kg overhead crane to
the center point of the primary boom.
15
Attach a similar lifting device to the primary
boom lift cylinder.
16
Place support blocks under the primary boom
lift cylinder.
17
Remove the pin retaining fasteners from the
primary boom lift cylinder rod-end pivot pin.
Use a soft metal drift to remove the pin.
Crushing hazard. The boom lift
cylinder and primary boom will
fall if not properly supported.
18
Lower the rod end of the primary boom lift
cylinder onto support blocks. Protect the
cylinder rod from damage.
19
Remove the pin retaining fasteners from the
primary boom pivot pin.
20
Remove the primary boom pivot pin with a
soft metal drift, then carefully remove the
primary boom from the machine and place it
on a structure capable of supporting it.
Crushing hazard. The primary
boom could become unbalanced
and fall when removed from the
machine if not properly attached
to the overhead crane.
Содержание Genie Z-45 XC
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Страница 143: ...November 2020 Service and Repair Manual 131 Electrical Schematic Ford MSG425 ...
Страница 144: ...Service and Repair Manual November 2020 132 Z 45 XC Z 45 HF Part No 1268197GT Electrical Schematic Ford MSG425 ...
Страница 146: ...Service and Repair Manual November 2020 134 Electrical Schematic Deutz D2011 L03i and Perkins 404D 22 ...
Страница 147: ...November 2020 Service and Repair Manual 135 Electrical Schematic Deutz D 2 9 L4 ...
Страница 148: ...Service and Repair Manual November 2020 136 Z 45 XC Z 45 HF Part No 1268197GT Electrical Schematic Deutz D 2 9 L4 ...
Страница 149: ...November 2020 Service and Repair Manual Part No 1268197GT Z 45 XC Z 45 HF 137 Engine Wire Harness Deutz D 2 9 L4 ...
Страница 150: ...Service and Repair Manual November 2020 138 Engine Wire Harness Deutz D 2 9 L4 ...
Страница 151: ...November 2020 Service and Repair Manual 139 Electrical Schematic Deutz TD 2 2 L3 ...
Страница 152: ...Service and Repair Manual November 2020 140 Z 45 XC Z 45 HF Part No 1268197GT Electrical Schematic Deutz TD 2 2 L3 ...
Страница 154: ...Service and Repair Manual November 2020 142 Engine Wire Harness Deutz TD 2 2 L3 Page 1 ...
Страница 156: ...Service and Repair Manual November 2020 144 Engine Wire Harness Deutz TD 2 2 L3 Page 2 ...
Страница 157: ...November 2020 Service and Repair Manual 145 Electrical Schematic Perkins 404F E22T ...
Страница 158: ...Service and Repair Manual November 2020 146 Z 45 XC Z 45 HF Part No 1268197GT Electrical Schematic Perkins 404F E22T ...
Страница 159: ...November 2020 Service and Repair Manual Part No 1268197GT Z 45 XC Z 45 HF 147 Engine Wire Harness Perkins 404F E22T ...
Страница 160: ...Service and Repair Manual November 2020 148 Engine Wire Harness Perkins 404F E22T ...
Страница 161: ...November 2020 Service and Repair Manual 149 Electrical Schematic Function Controls ANSI CSA ...
Страница 163: ...November 2020 Service and Repair Manual Part No 1268197GT Z 45 XC Z 45 HF 151 Electrical Schematic Function Controls CE ...
Страница 164: ...Service and Repair Manual November 2020 152 Electrical Schematic Function Controls CE ...
Страница 165: ...November 2020 Service and Repair Manual 153 Electrical Schematic Platform Overload ...
Страница 166: ...Service and Repair Manual November 2020 154 Z 45 XC Z 45 HF Part No 1268197GT Electrical Schematic Platform Overload ...
Страница 168: ...Service and Repair Manual November 2020 156 Electrical Schematic Options Wiring Diagram ...
Страница 177: ...November 2020 Service and Repair Manual 165 Ground Control Box Switch Panel Wiring Diagram Ford MSG425 ANSI CSA ...
Страница 180: ...Service and Repair Manual November 2020 168 Ground Control Box Terminal Strip Wiring Diagram Ford MSG425 ANSI CSA ...
Страница 181: ...November 2020 Service and Repair Manual 169 Ground Control Box Switch Panel Wiring Diagram CE ...
Страница 184: ...Service and Repair Manual November 2020 172 Ground Control Box Terminal Strip Wiring Diagram CE ...
Страница 185: ...November 2020 Service and Repair Manual 173 Platform Control Box Switch Panel Wiring Diagram ...
Страница 188: ...Service and Repair Manual November 2020 176 Platform Control Box Terminal Strip Wiring Diagram ...
Страница 189: ...November 2020 Service and Repair Manual 177 Platform Control Box Relay Wiring Diagram ANSI CSA ...
Страница 192: ...Service and Repair Manual November 2020 180 Platform Control Box Relay Wiring Diagram CE ...
Страница 193: ...November 2020 Service and Repair Manual 181 Hydraulic Schematic CE to Z4525XCM 1500 ...
Страница 194: ...Service and Repair Manual November 2020 182 Z 45 XC Z 45 HF Part No 1268197GT Hydraulic Schematic CE to Z4525XCM 1500 ...
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