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CUSTOMER:

        ____________________________________

DATE:

  _______________________________

ADDRESS:

____________________________________

PHONE:

 ______________________________

____________________________________

FAX:

  ________________________________

CONTACT:

_____________________________________

S/N #: 

 ______________________________

E-MAIL:

_____________________________________

Proper analysis of the trouble you have been experiencing requires an accurate description

of operating conditions and the system in which the pump is installed.

DATE INSTALLED:

________________   

DATE REMOVED:

________________   

HOURS USED:

 _______________

1.)   LIQUID OR SOLUTION HANDLED (Include impurities or % if mixture):____________________________

___________________________________________________________________________________________

IS DISSOLVED GAS PRESENT?

_________________________________________________________________

ARE SOLIDS IN SUSPENSION PRESENT?

_________________________________________________________

IF SO, STATE NATURE:

________________________________________________________________________

2.)  ACTUAL OPERATING CONDITIONS:

TRANSFER

CIRCULATION

FLOW:  _____________________________________GPM

SUCTION PRESSURE: _____________________PSIG

DISCHARGE PRESSURE: _______________________PSIG

DIFFERENTIAL:   ________________________PSI/FT

PUMPING TEMPERATURE:  _______________________F

SP. GR. @ P.T.:  _________________________

VISCOSITY AT:

VAPOR PRESSURE AT:

PUMPING TEMPERATURE: _____________________CPS

PUMPING TEMPERATURE:___________PSIA/MMHG

AMBIENT:  __________________________________CPS

AMBIENT:  ________________________PSIA/MMHG

3.)  PLEASE SEND A SKETCH OF YOUR SYSTEM. GIVE A BRIEF DESCRIPTION, INCLUDING A ROUGH FLOW SHEET.
INDICATE WHAT CHEMICAL OR PHYSICAL ACTION OCCURS BEFORE THE PUMP.  SHOW COOLING OR HEATING
SERVICES ON LINES DIRECTLY AFFECTING THE PUMP. SHOW WHAT CONTROLS ARE USED AND WHAT THEY
OPERATE.  IF MORE THAN ONE PUMP OPERATES ON A COMMON SUCTION, SHOW HOW THEY ARE BALANCED.

YOUR ATTENTION TO THIS REPORT IS GREATLY APPRECIATED. UPON RECEIPT AT CHEMPUMP, WE WILL
EVALUATE THE FACTS SHOWN AND RETURN OUR RECOMMENDATIONS TO YOU.

RETURN COMPLETED FORM TO:

CHEMPUMP
FACTORY SERVICE CENTER
959 MEARNS ROAD, WARMINSTER, PA 18974
PHONE:  (215) 343-6000  FAX:  (267) 486-1037

TROUBLE ANALYSIS SHEET

Page A-1

Содержание DynaPump LE Series

Страница 1: ...Instruction Manual for Installation Operation Maintenance DYNAPUMP Sealless Leakproof Canned Motor Pump LE SERIES 4 09...

Страница 2: ...This page intentionally blank...

Страница 3: ...Piping Data 5 2 3 Electrical 6 2 3 1 General 6 2 3 2 Thermal Cut Out 6 2 3 3 Starting Equipment 6 2 3 4 Bearing Wear Monitor 7 SECTION 3 OPERATION 3 1 Procedure Before Initial Start up 9 3 2 Priming...

Страница 4: ...pump LE Series Bearing Wear Limit 14 4 2 Dynapump LE Series Playing Gap of Rotor Axial End Play 14 4 3 Dynapump LE Series Adjusting Value of Gap g 14 4 4 Dynapump LE Series Tightening Torque for Impel...

Страница 5: ...ed out and signed by a responsible individual at the customer s facility Refer to copy of Decontamination Form in the Appendix of the Instruction Manual It is recommend that as a minimum a set of bear...

Страница 6: ...This page intentionally blank...

Страница 7: ...ly in conjunction with the leak proof terminal post assembly provides the secondary con SECTION 1 General Information Page 1 Figure 1 1 Dynapump LE Series Standard Circulation tainment This design pre...

Страница 8: ...journal area Each bearing is manufactured to close tolerances for a high degree of concentricity and is held in a bearing housing by a retaining screw Bearings are easily replaced by re moving the re...

Страница 9: ...precau tions The pump may be under pressure Always loosen the drain plug slowly to relieve any inter nal pressure before attempting to disassemble the pump Adequate precautions must be taken if the li...

Страница 10: ...This page intentionally blank...

Страница 11: ...that sufficient NPSH Net Posi tive Suction Head is provided over vapor pressure of the fluid at the pump inlet NPSH requirements at the design point are stated on the pump order data sheet For additio...

Страница 12: ...be the same size as the pump discharge port diameter If discharge piping is of considerable length use larger diameter pipe one or two sizes larger If the pump is to discharge into a closed system or...

Страница 13: ...age 6 WARNING The thermal cutout switch does not provide protection against fast heat build up result ing from locked rotor conditions single phasing or heavy overloads The current overload relay heat...

Страница 14: ...rotor assembly When the rotor is perfectly centered in the stator between the coils the electric currents are balanced and no voltage is de tected When bearing wear occurs the rotor moves toward one...

Страница 15: ...ve until rated discharge pressure is obtained h Remove obstructions in the impeller i Reverse any two motor leads and check with phase sequence meter See Paragraph 3 3 j Impeller must be repaired or r...

Страница 16: ...This page intentionally blank...

Страница 17: ...e pump Pump should operate with very low noise and vibrations Excessive or abnor SECTION 3 Operation 3 1 Procedure Before Initial Start Before starting the pump for the first time make sure suction an...

Страница 18: ...ed periodically during operation If the initial reading TRGi was not re corded then the color coding system shown in sec tion 2 3 4 Page 7 may be used to determine bearing changing intervals If the TR...

Страница 19: ...chips Refer to Table 4 1 L Page 14 for excess wear on thrust surface Check this dimension after bearing has been removed B Wear inside of bearing bore Refer to Table 4 1 A B on Page 14 4 2 2 Shaft Sl...

Страница 20: ...anti rotational key or pin Install the Flat Washer Lock Washer and Lock Bolt insuring that the Lock Washer tab is engaged in the slot in the Shaft Sleeve Torque Lock Bolt per Table 4 4 Page 14 This b...

Страница 21: ...Figure 4 2 g Gap Figure 4 1 Bearing Wear Page 13...

Страница 22: ...98 in Motor Frame Number A B L 3111 3115 15B 0 3mm 0 012 in 44 2mm 1 746 in 3115 15A 3211 3215 15B 0 4mm 0 016 in 49 2mm 1 937 in 3215 15A 3311 3315 15B 0 4mm 0 016 in 59 2mm 2 331 in 3315 15A 0 4mm 0...

Страница 23: ...APPENDIX...

Страница 24: ...____________________________________________________________ 2 ACTUAL OPERATING CONDITIONS TRANSFER CIRCULATION FLOW _____________________________________GPM SUCTION PRESSURE _____________________PSIG...

Страница 25: ...__________________ DECONTAMINATION INFORMATION All pumps parts must be completely decontaminated and all information in this section must be completed prior to shipment to our factory or service cente...

Страница 26: ...ONBOXFROMTHELEAD NIPPLEANDCHIPAWAYTHEPOTTINGCOMPOUNDFROMTHELEADNIPPLE B2 POSITIONTHESTATORASSEMBLYWITHTHELEADNIPPLEDOWNANDINTRODUCEAN APPROPRIATENEUTRALIZINGFLUIDTOTHERELIEFVALVEADAPTER THEFLUIDWILLEX...

Страница 27: ...A 4...

Страница 28: ...A 5...

Страница 29: ...A 6...

Страница 30: ...A 7...

Страница 31: ...9919 Website www teikoku usa com E mail info teikoku usa com Chempump 959 Mearns Road Warminster PA 18974 Phone 215 343 6000 Fax 267 486 1037 Website www chempump com E mail chempump chempump com Midw...

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