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Page 8

Table 2-2. Trouble Shooting

Trouble

  I. Failure  to  Deliver

Required Capacity

II. Insufficient Pressure

III. Pump Loses Prime After

Starting

IV. Pump Takes Too Much

Power

V. Pump Vibrates

VI. Motor Running Hot

Cause

a. Pump not primed.
b. Air leaks in suction piping.
c. Motor not energized.
d. Motor windings burnt out or

grounded.

e. Low suction head.

f. Discharge head too high.

g. Discharge valve closed or

partially opened.

h. Impeller clogged.
i . Wrong direction of rotation.

j . Damaged impeller.

a. Pump not primed.
b. Air leaks in suction piping.
c. Motor not energized.
d. Motor windings burnt out or

grounded.

e. Low suction head.

f. Discharge valve open too wide.

g. Impeller clogged.
h. Wrong direction of rotation.
i . Damaged impeller.

a. Pump not properly primed at

starting.

b. Air leaks in suction piping.
c. Air or gas in fluid.
d. Low suction head.

a. Shaft bent.

b. Rotating element binds.

c. Electrical short.

d. Wrong direction of rotation.

a. Foundation not sufficiently rigid.

b. Impeller partially clogged.
c. Shaft bent.

d. Worn bearings.
e. Rotating element rubbing stator

liner.

a. Motor operating at overload

condition.

b. Pump is operating below

minimum flow.

c. Pump is running dry.

Remedy

a. Re-prime pump in accordance with Paragraph 3-2.
b. Locate leaks and eliminate.
c. Check motor wiring. See Paragraph 2-3.
d. Check electrical continuity of windings and if

negative response, stator assembly needs to be
replaced.

e. Correct suction side of system to insure availability

of design NPSH.

f. Correct discharge side of system to insure proper

operating conditions.

g. Open discharge valve until rated discharge pressure

is obtained.

h. Remove obstructions in the impeller.
i . Reverse any two motor leads and check with phase

sequence meter. See Paragraph 3-3.

j . Impeller must be repaired or replaced.

a. Re-prime pump in accordance with Paragraph 3-2.
b. Locate leaks and eliminate.
c. Check motor wiring. See Paragraph 2-3.
d. Check electrical continuity of windings and if

negative response, stator assembly needs to be
replaced.

e. Correct suction side of system to insure availability

of design NPSH.

f. Close down discharge valve until rated discharge

pressure is obtained.

g. Remove obstructions in the impeller.
h. Reverse any two motor leads.
i . Impeller must be repaired or replaced.

a. Reprime pump in accordance with Paragraph 3-2.

b. Locate leaks and eliminate.
c. Locate source of gas or air entrainment and correct.
d. Correct suction side of system to insure availability

of design NPSH.

a. Replace rotor assembly or straighten shaft if bend is

not too great.

b. Replace bearings (See Paragraph 4-1) as a result

of excessive wear, or check for presence of foreign
material in rotor chamber.

c. Check electrical continuity of all phases of the motor

winding and replace stator assembly if necessary.

d. Reverse any two motor leads.

a. Tighten all bolts on with the pump base and base

supporting structure.

b. Remove obstructions in the impeller.
c. Replace rotor assembly or straighten shaft if bend is

not too great.

d. Replace bearings (See Paragraph 4-1).
e. Replace bearings (See Paragraph 4-1) as a result

of excessive wear or check for presence of foreign
material in rotor chamber.

a. Make sure pump is operating at design point and

conditions specified when purchased.

b. Increase the flow thru the pump.

c. Check suction line for obstructions and closed valves.

Содержание DynaPump LE Series

Страница 1: ...Instruction Manual for Installation Operation Maintenance DYNAPUMP Sealless Leakproof Canned Motor Pump LE SERIES 4 09...

Страница 2: ...This page intentionally blank...

Страница 3: ...Piping Data 5 2 3 Electrical 6 2 3 1 General 6 2 3 2 Thermal Cut Out 6 2 3 3 Starting Equipment 6 2 3 4 Bearing Wear Monitor 7 SECTION 3 OPERATION 3 1 Procedure Before Initial Start up 9 3 2 Priming...

Страница 4: ...pump LE Series Bearing Wear Limit 14 4 2 Dynapump LE Series Playing Gap of Rotor Axial End Play 14 4 3 Dynapump LE Series Adjusting Value of Gap g 14 4 4 Dynapump LE Series Tightening Torque for Impel...

Страница 5: ...ed out and signed by a responsible individual at the customer s facility Refer to copy of Decontamination Form in the Appendix of the Instruction Manual It is recommend that as a minimum a set of bear...

Страница 6: ...This page intentionally blank...

Страница 7: ...ly in conjunction with the leak proof terminal post assembly provides the secondary con SECTION 1 General Information Page 1 Figure 1 1 Dynapump LE Series Standard Circulation tainment This design pre...

Страница 8: ...journal area Each bearing is manufactured to close tolerances for a high degree of concentricity and is held in a bearing housing by a retaining screw Bearings are easily replaced by re moving the re...

Страница 9: ...precau tions The pump may be under pressure Always loosen the drain plug slowly to relieve any inter nal pressure before attempting to disassemble the pump Adequate precautions must be taken if the li...

Страница 10: ...This page intentionally blank...

Страница 11: ...that sufficient NPSH Net Posi tive Suction Head is provided over vapor pressure of the fluid at the pump inlet NPSH requirements at the design point are stated on the pump order data sheet For additio...

Страница 12: ...be the same size as the pump discharge port diameter If discharge piping is of considerable length use larger diameter pipe one or two sizes larger If the pump is to discharge into a closed system or...

Страница 13: ...age 6 WARNING The thermal cutout switch does not provide protection against fast heat build up result ing from locked rotor conditions single phasing or heavy overloads The current overload relay heat...

Страница 14: ...rotor assembly When the rotor is perfectly centered in the stator between the coils the electric currents are balanced and no voltage is de tected When bearing wear occurs the rotor moves toward one...

Страница 15: ...ve until rated discharge pressure is obtained h Remove obstructions in the impeller i Reverse any two motor leads and check with phase sequence meter See Paragraph 3 3 j Impeller must be repaired or r...

Страница 16: ...This page intentionally blank...

Страница 17: ...e pump Pump should operate with very low noise and vibrations Excessive or abnor SECTION 3 Operation 3 1 Procedure Before Initial Start Before starting the pump for the first time make sure suction an...

Страница 18: ...ed periodically during operation If the initial reading TRGi was not re corded then the color coding system shown in sec tion 2 3 4 Page 7 may be used to determine bearing changing intervals If the TR...

Страница 19: ...chips Refer to Table 4 1 L Page 14 for excess wear on thrust surface Check this dimension after bearing has been removed B Wear inside of bearing bore Refer to Table 4 1 A B on Page 14 4 2 2 Shaft Sl...

Страница 20: ...anti rotational key or pin Install the Flat Washer Lock Washer and Lock Bolt insuring that the Lock Washer tab is engaged in the slot in the Shaft Sleeve Torque Lock Bolt per Table 4 4 Page 14 This b...

Страница 21: ...Figure 4 2 g Gap Figure 4 1 Bearing Wear Page 13...

Страница 22: ...98 in Motor Frame Number A B L 3111 3115 15B 0 3mm 0 012 in 44 2mm 1 746 in 3115 15A 3211 3215 15B 0 4mm 0 016 in 49 2mm 1 937 in 3215 15A 3311 3315 15B 0 4mm 0 016 in 59 2mm 2 331 in 3315 15A 0 4mm 0...

Страница 23: ...APPENDIX...

Страница 24: ...____________________________________________________________ 2 ACTUAL OPERATING CONDITIONS TRANSFER CIRCULATION FLOW _____________________________________GPM SUCTION PRESSURE _____________________PSIG...

Страница 25: ...__________________ DECONTAMINATION INFORMATION All pumps parts must be completely decontaminated and all information in this section must be completed prior to shipment to our factory or service cente...

Страница 26: ...ONBOXFROMTHELEAD NIPPLEANDCHIPAWAYTHEPOTTINGCOMPOUNDFROMTHELEADNIPPLE B2 POSITIONTHESTATORASSEMBLYWITHTHELEADNIPPLEDOWNANDINTRODUCEAN APPROPRIATENEUTRALIZINGFLUIDTOTHERELIEFVALVEADAPTER THEFLUIDWILLEX...

Страница 27: ...A 4...

Страница 28: ...A 5...

Страница 29: ...A 6...

Страница 30: ...A 7...

Страница 31: ...9919 Website www teikoku usa com E mail info teikoku usa com Chempump 959 Mearns Road Warminster PA 18974 Phone 215 343 6000 Fax 267 486 1037 Website www chempump com E mail chempump chempump com Midw...

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