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It is extremely important to design and size the suction
system to minimize pressure losses and to be sure
that the pump will not be “starved” for fluid during
operation. NPSH problems are a result of improper
suction systems.

If suction pipe length is short, pipe diameter can be
the same size as the pump suction port diameter. If
suction piping is long, the size should be one or two
sizes larger than pump suction port, depending on
piping length. Use the largest pipe size practical on
suction piping and keep piping short and free from
elbows, tees or other sources of pressure drop.

If elbows, tees or valves must be used, locate them
from 10 to 15 pipe diameters upstream from suc-
tion. When reducing to pump suction port diameter,
use eccentric reducers with eccentric side down to
avoid air pockets.

When operating under conditions where pump prime
can be lost during off cycles, a foot valve should be
provided in the suction line to avoid the necessity of
priming each time the pump is started. This valve
should be of the flapper type rather than the multiple
spring type and of ample size to avoid undue friction
loss in the suction line.

When foot valves are used, or when there are other
possibilities of fluid hammer, it is important to close
the discharge valve before shutting down the pump.

When it is necessary to connect two or more pumps
to the same suction line, provide gate valves so that
any pump can be isolated from the line. Install gate
valves with stems horizontal to avoid air pockets.
Globe valves should be avoided, particularly where
NPSH is critical.

If discharge pipe length is normal, pipe diameter
can be the same size as the pump discharge port
diameter. If discharge piping is of considerable
length, use larger diameter pipe (one or two sizes
larger).

If the pump is to discharge into a closed system or
an elevated tank, place a gate valve or check valve in
the discharge line close to the pump. The pump can
then be opened for inspection without fluid loss or
damage to the immediate area.

Page 5

2-2.3. Piping Data

Observe the standards of the Hydraulic Institute when
sizing and making up suction and discharge piping.
Follow these procedures:

1. Remove burrs and sharp edges when making

up joints.

2. When using flanged joints, be sure inside diam-

eters match properly. When gasketing flanged
joints, DO NOT cut flow hole smaller than flange
opening.

3. Use pipe hangers or supports at necessary in-

tervals.

4. Provide for pipe expansion when required by fluid

temperature.

5. When welding joints, avoid possibility of welding

shot entering the suction or discharge line, and
thereby entering the pump.  

Do not weld pipe

while connected to pump.

6. When starting up a new system, it is recom-

mended to place a temporary 3/16" mesh screen
at or near suction port of pump to catch welding
shot, scale or other foreign matter.  Refer to Sec-
tion 3-1, Page 9.

7. Do not spring piping when making up any con-

nections.

8. Make suction piping as straight as possible,

avoiding unnecessary elbows. Where necessary,
use 45 degree or long-sweep 90 degree fittings.

9. Make suction piping short, direct, and never

smaller in diameter than suction opening of
pump. Suction piping should be equal to or larger
than pump suction port, depending on pipe
length.

10. Insure that all joints in suction piping are airtight.

11. When installing valves and other fittings, posi-

tion them to avoid formation of air pockets.

12. Permanently mounted suction filters are not rec-

ommended.

Содержание DynaPump LE Series

Страница 1: ...Instruction Manual for Installation Operation Maintenance DYNAPUMP Sealless Leakproof Canned Motor Pump LE SERIES 4 09...

Страница 2: ...This page intentionally blank...

Страница 3: ...Piping Data 5 2 3 Electrical 6 2 3 1 General 6 2 3 2 Thermal Cut Out 6 2 3 3 Starting Equipment 6 2 3 4 Bearing Wear Monitor 7 SECTION 3 OPERATION 3 1 Procedure Before Initial Start up 9 3 2 Priming...

Страница 4: ...pump LE Series Bearing Wear Limit 14 4 2 Dynapump LE Series Playing Gap of Rotor Axial End Play 14 4 3 Dynapump LE Series Adjusting Value of Gap g 14 4 4 Dynapump LE Series Tightening Torque for Impel...

Страница 5: ...ed out and signed by a responsible individual at the customer s facility Refer to copy of Decontamination Form in the Appendix of the Instruction Manual It is recommend that as a minimum a set of bear...

Страница 6: ...This page intentionally blank...

Страница 7: ...ly in conjunction with the leak proof terminal post assembly provides the secondary con SECTION 1 General Information Page 1 Figure 1 1 Dynapump LE Series Standard Circulation tainment This design pre...

Страница 8: ...journal area Each bearing is manufactured to close tolerances for a high degree of concentricity and is held in a bearing housing by a retaining screw Bearings are easily replaced by re moving the re...

Страница 9: ...precau tions The pump may be under pressure Always loosen the drain plug slowly to relieve any inter nal pressure before attempting to disassemble the pump Adequate precautions must be taken if the li...

Страница 10: ...This page intentionally blank...

Страница 11: ...that sufficient NPSH Net Posi tive Suction Head is provided over vapor pressure of the fluid at the pump inlet NPSH requirements at the design point are stated on the pump order data sheet For additio...

Страница 12: ...be the same size as the pump discharge port diameter If discharge piping is of considerable length use larger diameter pipe one or two sizes larger If the pump is to discharge into a closed system or...

Страница 13: ...age 6 WARNING The thermal cutout switch does not provide protection against fast heat build up result ing from locked rotor conditions single phasing or heavy overloads The current overload relay heat...

Страница 14: ...rotor assembly When the rotor is perfectly centered in the stator between the coils the electric currents are balanced and no voltage is de tected When bearing wear occurs the rotor moves toward one...

Страница 15: ...ve until rated discharge pressure is obtained h Remove obstructions in the impeller i Reverse any two motor leads and check with phase sequence meter See Paragraph 3 3 j Impeller must be repaired or r...

Страница 16: ...This page intentionally blank...

Страница 17: ...e pump Pump should operate with very low noise and vibrations Excessive or abnor SECTION 3 Operation 3 1 Procedure Before Initial Start Before starting the pump for the first time make sure suction an...

Страница 18: ...ed periodically during operation If the initial reading TRGi was not re corded then the color coding system shown in sec tion 2 3 4 Page 7 may be used to determine bearing changing intervals If the TR...

Страница 19: ...chips Refer to Table 4 1 L Page 14 for excess wear on thrust surface Check this dimension after bearing has been removed B Wear inside of bearing bore Refer to Table 4 1 A B on Page 14 4 2 2 Shaft Sl...

Страница 20: ...anti rotational key or pin Install the Flat Washer Lock Washer and Lock Bolt insuring that the Lock Washer tab is engaged in the slot in the Shaft Sleeve Torque Lock Bolt per Table 4 4 Page 14 This b...

Страница 21: ...Figure 4 2 g Gap Figure 4 1 Bearing Wear Page 13...

Страница 22: ...98 in Motor Frame Number A B L 3111 3115 15B 0 3mm 0 012 in 44 2mm 1 746 in 3115 15A 3211 3215 15B 0 4mm 0 016 in 49 2mm 1 937 in 3215 15A 3311 3315 15B 0 4mm 0 016 in 59 2mm 2 331 in 3315 15A 0 4mm 0...

Страница 23: ...APPENDIX...

Страница 24: ...____________________________________________________________ 2 ACTUAL OPERATING CONDITIONS TRANSFER CIRCULATION FLOW _____________________________________GPM SUCTION PRESSURE _____________________PSIG...

Страница 25: ...__________________ DECONTAMINATION INFORMATION All pumps parts must be completely decontaminated and all information in this section must be completed prior to shipment to our factory or service cente...

Страница 26: ...ONBOXFROMTHELEAD NIPPLEANDCHIPAWAYTHEPOTTINGCOMPOUNDFROMTHELEADNIPPLE B2 POSITIONTHESTATORASSEMBLYWITHTHELEADNIPPLEDOWNANDINTRODUCEAN APPROPRIATENEUTRALIZINGFLUIDTOTHERELIEFVALVEADAPTER THEFLUIDWILLEX...

Страница 27: ...A 4...

Страница 28: ...A 5...

Страница 29: ...A 6...

Страница 30: ...A 7...

Страница 31: ...9919 Website www teikoku usa com E mail info teikoku usa com Chempump 959 Mearns Road Warminster PA 18974 Phone 215 343 6000 Fax 267 486 1037 Website www chempump com E mail chempump chempump com Midw...

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