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Teikoku USA | Chempump

Instruction Manual G-Series

DECONTAMINATION CERTIFICATION

AND FLUSHING PROCEDURE

FLUSHING PROCEDURES FOR TEIKOKU USA

PRODUCTS

THE FOLLOWING FLUSHING PROCEDURES ARE REQUIRED TO ALLOW FOR MAXIMUM REMOVAL OF PROCESS FLUIDS.

COMPLETE PUMP

A1)

WITH THE SUCTION FLANGE DOWN, INTRODUCE AN APPROPRIATE NEUTRALIZING FLUID

THROUGH THE DISCHARGE FLANGE. FLUSH THE PUMP IN THIS MANNER FOR A SUFFICIENT

TIME TO ALLOW FOR THE REMOVAL OF ALL PROCESS FLUID. VENT THE PUMP AND/OR

REMOVE THE REAR BEAING HOUSING, AS REQUIRED.

A2)

AGAIN, WITH THE SUCTION FLANGE DOWN, REMOVE THE CIRCULATION LINE (AND FITTING IF

NECESSARY) AND INTRODUCE AN APPROPRIATE NEUTRALIZING FLUID TO THE REAR OF THE

PUMP. FLUSH THE PUMP IN THIS MANNER FOR A SUFFICIENT TIME TO ALLOW FOR THE

REMOVAL OF ALL PROCESS FLUID. ALSO FLUSH THE CIRCULATION LINE AND/OR HEAT

EXCHANGER TUBING, AS REQUIRED.

A3) AFTER

FLUSHING AS SPECIFIED ABOVE, REMOVE AS MUCH OF THE NEUTRALIZING FLUID AS

POSSIBLE USING COMPRESSED AIR OR INERT GAS.

A4)

NOTE: FOR SOME PUMPS WITH O-RINGS UNDER THE SHAFT SLEEVES, COMPLETE

DISASSEBLY MAY BE REQUIRED TO REMOVE TRAPPED FLUID.

G and J-SERIES STATOR ASSEMBLY (if equipped with a relief valve): IF A STATOR LINER RUPTURE IS

SUSPECTED, FOLLOW THIS SECTION TO FLUSH THE STATOR CAVITY. CAUTION: IF THIS STEP IS

FOLLOWED, THE MOTOR MUST BE REWOUND.

B1)

REMOVE THE RELIEF VALVE. INSERT A SCREWDRIVER INTO THE RELIEF VALVE ADAPTER

AND PRY THE LISK FILTER TO ONE SIDE. REMOVE THE CONNECTION BOX FROM THE LEAD

NIPPLE AND CHIP AWAY THE POTTING COMPOUND FROM THE LEAD NIPPLE.

B2)

POSITION THE STATOR ASSEMBLY WITH THE LEAD NIPPLE DOWN AND INTRODUCE AN

APPROPRIATE NEUTRALIZING FLUID TO THE RELIEF VALVE ADAPTER. THE FLUID WILL EXIT

THROUGH THE LEAD NIPPLE. FLUSH THE STATOR CAVITY IN THIS MANNER FOR A SUFFI-

CIENT TIME TO ALLOW FOR THE REMOVAL OF ALL PROCESS FLUID AND STATOR OIL.

B3)

REMOVE AS MUCH OF THE NEUTRALIZING FLUID AS POSSIBLE BY PURGING THE STATOR

CAVITY WITH COMPRESSED AIR OR INERT GAS FOR 3 - 5 MINUTES.

NC and LE-SERIES STATOR ASSEMBLY (no relief valve): IF A STATOR LINER RUPTURE IS

SUSPECTED, FOLLOW THIS SECTION TO FLUSH THE STATOR CAVITY. CAUTION: IF THIS STEP IS

FOLLOWED, THE MOTOR MUST BE REWOUND.

C1)

DRILL A HOLE THROUGH BASE CRADLE MOUNTING HOLE LOCATED IN REAR END BELL, DRILL

THIS HOLE JUST DEEP ENOUGH TO BREAK THROUGH END BELL. DRILL A SECOND HOLE

THROUGH STATOR LINER ON OPPOSITE END OF STATOR.

C2)

POSITION THE STATOR ASSEMBLY WITH REAR END BELL UP AND INTRODUCE AN APPROPRI-

ATE NEUTRALIZING FLUID THROUGH DRILLED HOLE IN REAR END BELL. THE FLUID WILL EXIT

THROUGH THE DRILLED HOLE ON OPPOSITE SIDE. FLUSH THE STATOR CAVITY FOR A

SUFFICIENT TIME TO ALLOW FOR THE REMOVAL OF ALL PROCESS FLUID.

C3)

REMOVE AS MUCH OF THE NEUTRALIZING FLUID AS POSSIBLE BY PURGING THE STATOR

CAVITY WITH COMPRESSED AIR OR INERT GAS FOR 3 - 5 MINUTES.

Decontamination Form pg. 2

Содержание CHEMPUMP BS

Страница 1: ...INSTRUCTION MANUAL for Installation Operation and Maintenance JUNE 2019 CHEMPUMPTM G SERIES Sealless Canned Motor Pump With Teikoku Rotary Guardian TRG...

Страница 2: ...ormation and recommendations Applicable Standards and Regulations The G Series pump conforms to the following standards 1 American Society of Mechanical Engineers ASME B 16 5 2 Canadian Standards Asso...

Страница 3: ...or liquid is present You must take measures if the possibility exists that the gas or liquid is toxic or hazardous to personnel or the environment Hazard Do not remove any bolts on pump motor or drain...

Страница 4: ...e 60 Hertz 13 Table 2 7 Oil Volume in Stators 14 Table 2 8 Standard Recirculation Flow Rates 14 Table 2 9 Circulating Tube Size 14 Table 4 1 Recommended Tools 21 Table 4 2 Bearing Journal Dimensions 2...

Страница 5: ...over 50 years G Series pumps feature automatic hydraulic thrust balance replaceable thrust surface design direction of rotation indication and precision front and rear bearings G Series are capable of...

Страница 6: ...he motor moves forward to lubricate the front bearing and then exits the motor section through the front bearing housing The fluid returns to the high pressure region of the impeller for joining the p...

Страница 7: ...rotor thus hermetically sealing off the rotor core from contact with the liquid being pumped 1 4 Bearings The bearings for the unit are metal sleeved or sleeveless and have a molded carbon graphite in...

Страница 8: ...st balance is generated by the pressure of the internally circulated pumped fluid flowing into a balance chamber just to the rear of the impeller When a change in load tends to change the position of...

Страница 9: ...ed in the Appendix of this manual Note Experience has proven that most pump troubles result from poor suction conditions including insufficient NPSH The suction line must have as few pressure drops as...

Страница 10: ...s to the same suc tion line provide gate valves so that any pump can be isolated from the line Install gate valves with stems horizontal to avoid air pockets Globe valves should be avoided particularl...

Страница 11: ...avy overloads This protection must be provided for by the current overload relay heaters in the magnetic starter The rating of the heaters should be high enough to avoid nuisance cut outs under runnin...

Страница 12: ...200 200 4 1 0 1 1 2 2 250 175 112 7 40K 3450 200 200 4 3 0 1 1 2 2 200 200 143 8 50K 3450 400 250 5 4 0 2 2 1 2 250 250 174 8 Table 2 3 G Series Electrical Data G Series Model Motor Size Start KVA Ful...

Страница 13: ...0K 3450 60 80 3 6 1 1 1 4 100 70 46 0 40K 3450 100 80 3 4 1 1 1 4 80 80 57 5 50K 3450 100 90 3 4 1 1 1 4 90 90 69 0 Table 2 5 Electrical Wiring Data for 460 Volt 3 Phase 60 Hz G Series Pumps G Series...

Страница 14: ...roduced in this manner should approximate the standard flow rates listed in Table 2 8 below Table 2 7 Oil Volume in G Series Stators G Series Model Motor Size Volume of Oil Fluid Ounces GA GA GB GC GB...

Страница 15: ...to the circulating tube port in the rear bearing housing 2 Run the tubing from the connection port fitting in the rear bearing housing back to the vapor space of the suction re ceiver preferably above...

Страница 16: ...abricated are also avail able for higher pressures 2 4 6 Heat Exchanger Similar to the water jacket in every respect except for the pro vision of corrosion resistant tubing heat exchangers whether rem...

Страница 17: ...Teikoku USA Chempump Instruction Manual G Series 17 Figure 2 8 Removable Water Jacket Figure 2 9 Removable Heat Exchanger...

Страница 18: ...ts a manual reset of the process controller is required B Dual pumps 20 Second Delay A Pump low differential pressure trip 60 Second Delay B Pump start 20 Second Delay B Pump low differential pressure...

Страница 19: ...oku TRC 1 hand held direction of rotation indicator is available from Teikoku USA This portable device can be used to confirm the rotation of any motor 1 Verify suction valve is 100 open 2 Set dischar...

Страница 20: ...period of two weeks or more the following inspections shall precede its operation a Check secureness of base hold down bolts if supplied b Check terminal box for moisture and tightness of fittings c U...

Страница 21: ...ring wear on the wear indicator 1 Measure the inside diameters of the front and rear bearings and compare to the diameter of the rotor shaft journal If the difference in diameters is greater than that...

Страница 22: ...re not within 20 of the values shown in Table 4 9 the stator as sembly must be replaced 4 2 5 General Inspection 1 Inspect the impeller nut threads on the rotor shaft to insure they are not cut presse...

Страница 23: ...ARNING PERSONNEL SAFETY HAZARD WILL EXIST IF THIS STEP IS NOT FOLLOWED 3 Drain pump 4 Begin disassembly carefully examining each part for corrosion or wear 5 Remove circulating tube back flush piping...

Страница 24: ...e housing 8 Remove the screw and lock washer holding the rear bearing to the rear bearing housing and then remove the rear bearing If the pump is equipped with a bearing wear detector please refer to...

Страница 25: ...Begin disassembly carefully examining each part for evidence of corrosion or wear 5 Remove water jacket or heat exchanger cooling inlet and drain connections if used 6 Remove circulation tube back fl...

Страница 26: ...amaged or inoperative for any reason will be re paired at the factory at minimum cost and returned to the cus tomer as quickly as possible Caution Before returning units to the factory for examination...

Страница 27: ...460 575 230 460 575 R R R R R R 1 73 6 92 10 80 1 02 4 08 6 38 0 04 0 26 0 26 0 03 0 12 0 19 GVD GVE GVHS GG 10K 10K 10K 15K 15K 15K 20K 20K 20K 230 460 575 230 460 575 230 460 575 R R R R R R R R R 0...

Страница 28: ...S T Model 34 Appx G Curve GVD T Model 35 Appx H Curve GVE T Model 36 Appx I Curve GVHS T Model 37 Appx J Curve N2S 10 15 20K 38 Appx K Curve N2S 30 40 50K 39 Appx L Sectional View GVBS 40 Appx M Secti...

Страница 29: ...akes the guesswork out of confirming the correct rotation of the motor It is light compact and easy to use Not only can this be used on Teikoku canned motors but other three phase induction motors as...

Страница 30: ...ller clogged Remove obstructions in impeller Wrong direction of rotation Reverse any two motor leads Damaged impeller Impeller must be repaired or replaced Pump loses prime after starting Pump not pro...

Страница 31: ...220 230 GVHS 400 420 220 230 GG 250 260 220 230 GKS 400 420 220 230 GK 400 420 220 230 GVM 220 230 220 230 GN GP GPS GRS CONSULT FACTORY Torque Values Torque should be applied to bolt sets in increasi...

Страница 32: ...full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on shop test while handling clean water at 20oC and at sea level Performance...

Страница 33: ...mbers beneath model designations indicate full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on shop test while handling clean...

Страница 34: ...eath model designations indicate full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on shop test while handling clean water at...

Страница 35: ...GVBS T NPSH wire to water Numbers beneath model designations indicate full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on sh...

Страница 36: ...ire to water Numbers beneath model designations indicate full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on shop test while...

Страница 37: ...99 108 HEAD ft 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 GPM 0 40 80 120 160 200 240 280 320 360 400 440 480 NPSHR mtr 0 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 HEAD mtr 0 6 1...

Страница 38: ...0 80 120 160 200 240 280 320 360 400 440 480 GPM 0 20 40 60 80 100 120 140 160 180 NPSHR m 0 0 1 5 3 0 4 5 6 0 7 5 9 0 10 5 12 0 13 5 15 0 16 5 18 0 NPSHR ft 0 5 10 15 20 25 30 35 40 45 50 55 60 HEAD...

Страница 39: ...m 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 HEAD m 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 NPSHR ft 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52...

Страница 40: ...0 80 100 120 140 160 180 200 220 NPSHR m 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 HEAD m 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 NPSHR ft 0 2 4 6 8 10 12 14 16 18 20 22 24 26...

Страница 41: ...Teikoku USA Chempump Instruction Manual G Series 41 Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC Appx M Sectional View GVBS...

Страница 42: ...Teikoku USA Chempump Instruction Manual G Series 42 Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC Appx N Sectional View GA GB GC...

Страница 43: ...Teikoku USA Chempump Instruction Manual G Series 43 Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC Appx O Sectional View GVD GVE GVHS...

Страница 44: ...Teikoku USA Chempump Instruction Manual G Series 44 Appx P Sectional View N2S...

Страница 45: ...Teikoku USA Chempump Instruction Manual G Series 45 A B C Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC 5 of 13 Appx Q Terminal Assembly Box...

Страница 46: ...ipment CHECK ONE OF THE FOLLOWING The pump has been flushed by following steps A through Both the complete pump and the stator assembly have A3 of the Teikoku USA Flushing Procedure on page 2 of been...

Страница 47: ...WOUND B1 REMOVE THE RELIEF VALVE INSERT A SCREWDRIVER INTO THE RELIEF VALVE ADAPTER AND PRY THE LISK FILTER TO ONE SIDE REMOVE THE CONNECTION BOX FROM THE LEAD NIPPLE AND CHIP AWAY THE POTTING COMPOUN...

Страница 48: ...COVER AND THE TERMINAL PLATE D2 WHEN PROCESS FLUID IS IN STATOR WINDING SUPPLY FLUSHING FLUID TO THE OPENING FOR SUFFICIENT TIME TO FULLY NEUTRALIZE THE PROCESS FLUID AFTER WASHING IS COMPLETED DRAIN...

Страница 49: ...F THE REFUSAL These requirements are essential to Teikoku USA s safety practices and reviews that serve to protect all of Teikoku USA s associates visitors and customers Teikoku USA thanks you in adva...

Страница 50: ...nsylvania 959 Mearns Road Warminster PA 18974 215 343 6000 Texas 5889 Bingle Road Houston TX 77092 713 983 9901 Ohio 27881 State Route 7 Marietta OH 45750 740 538 5332 www teikokupumps com HE 12270 12...

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