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PROVASET 2P code 2P2B00 - 2P6B00 - Instruction manual

rev. 14/02/2013

page  5

INDEX OF CONTENTS

1

INTRODUCTION

2

DESCRIPTION AND INSTALLATION
2.1

Front panel

2.2

Rear panel

3

PNEUMATIC DIAGRAM

4

TESTING CYCLE
4.1

Leak test cycle with three-phases
4.1.1 Operating principle
4.1.2 Testing cycle procedure
4.1.3 Three-phases testing cycle (T1, T2, T3)

4.2

Leak test cycle with two-phases
4.2.1 Operating principle
4.2.2 Two-phases testing cycle (T1, T2)

4.3

Errors relating to the testing cycle

4.4

Test results

4.5

Alarm indications: Causes and solutions

4.6

Obstruction test

5

MESSAGE DISPLAY
5.1

Base menu structure

5.2

Message displayed at power on

5.3

LCD contrast

5.4

Message menu

5.5

"TEST COUNTERS" menu

5.6

Instantaneous reading of the pressure sensor

6

PROGRAMMING
6.1

Using the keyboard

6.2

"TEST TABLE selection" select menu

6.3

"TEST TABLES" modify menu

6.4

"CONFIGURATION AND OPTIONS" menu

7

CONNECTION TO PROGRAMMABLE LOGIC CONTROLLER /PLC
7.1

Interface with the PLC: Features, signals and connection

8

CALIBRATING THE PRESSURE SENSOR
8.1

Calibration method

8.2

"PRESSURE CALIBRATION" menu

9

TECHNICAL FEATURES

DECLARATION OF CONFORMITY
GUARANTEE
TECHNICAL SERVICE REQUEST
USER INFORMATION EUROPEAN DIRECTIVE 2002/96/EC

Содержание 2P2B00

Страница 1: ...PROVASET 2P PRESSURE DECAY LEAK TESTER INSTRUCTION MANUAL FOR code 2P2B00 full scale 2 bar code 2P6B00 full scale 6 bar ...

Страница 2: ...W H I T E W H I T E P A G E P A G E ...

Страница 3: ...he power socket needs compulsorily a ground connection Always keep the power supply cable in good conditions Clean the equipment outer housing after disconnecting the power supply cable Use only water with neutral detergents and soft cloths Never use alcohol or thinners Do not pour fluids on the equipment this could damage some of its parts permanently especially those under voltage Use the equipm...

Страница 4: ...W H I T E W H I T E P A G E P A G E ...

Страница 5: ...larm indications Causes and solutions 4 6 Obstruction test 5 MESSAGE DISPLAY 5 1 Base menu structure 5 2 Message displayed at power on 5 3 LCD contrast 5 4 Message menu 5 5 TEST COUNTERS menu 5 6 Instantaneous reading of the pressure sensor 6 PROGRAMMING 6 1 Using the keyboard 6 2 TEST TABLE selection select menu 6 3 TEST TABLES modify menu 6 4 CONFIGURATION AND OPTIONS menu 7 CONNECTION TO PROGRA...

Страница 6: ...W H I T E W H I T E P A G E P A G E ...

Страница 7: ...tainless steel that is suitable for any environment especially the white rooms of the biomedical sector Beyond the leak test PROVASET 2P allows to also carry out a multiple obstruction test after the relevant enabling PROVASET 2P has 16 programmable test parameter tables each table includes the parameters adjusting a test cycle and it is therefore possible to pre set different test conditions for ...

Страница 8: ...he last test result is ERROR or FAILED 4 Back lit graphic 128x64 LCD display that visualises any information relating to the testing phases the programmable parameters and the alarms 5 Air outlet connection Tube holder tube 6x4mm for the connection of the product to be tested NOTE The connection tube to the tested product must be as short as possible Any volume added to the tested product reduces ...

Страница 9: ...screwing the locking nut rotate it clockwise to increase and counter clockwise to decrease At the end rotate the nut again up to the locking position Adjusting field 2P2B00 100 mbar 2 bar 2P6B00 200 mbar 8 5 bar Inlet max pressure 10 bar WARNING Do not adjust the pressure reducer at a pressure that is higher than the device full scale not to damage the inner pressure sensor 7 PLC connector and STA...

Страница 10: ... before replacing the fuses 9 Compressed air inlet connector Quick connector for tube 6x4 mm Inlet max pressure 10 bar WARNING The supply pressure must be kept constant to allow a correct operation of the pressure reducer pressure changes can modify the test pressure CAUTION Use only dry air without condensate filtered not lubricated and free from explosive gases 10 Label It indicates the producer...

Страница 11: ...ivated only during the filling and are closed deactivated during the settling and the pressure decay measurement In this way the piece being tested is connected to the pressure reducer inlet air only during the filling while during the settling and the measurement the piece being tested is completely isolated from the inlet air because the closed valve 2 is actually connected to the discharge outl...

Страница 12: ...test cycle with three phases 4 1 1 Operating principle WARNING The operator must carry out the test after ensuring that the supply pressure adjustment is optimal see point 6 par 2 2 The inlet pressure in particular must be maintained constant to allow a good adjustment of the test rated pressure Before starting the testing cycle it is necessary to set the operative parameters of the TEST TABLES me...

Страница 13: ...2 Settling time It is necessary to wait until the elastic parts in the tested piece are settled At the end of T2 if the pressure inside the tested piece is within the set percentage limits Pr max and Pr min the pressure value is stored as reference point for checking the Dp leak limit in time T3 T3 Measuring time The pressure decay inside the tested piece is measured At the end of time T3 the test...

Страница 14: ...r the next test that will be carried out with the displayed table no XX The green or the red light is blinking depending on the result of the last test performed Only for 2P2B00 model In case the manual pressure discharge option was selected the green and the red lights are both off Test running Filling time T1 xx x Remaining T1 time decreasing value yyyy Line pressure read by the pressure sensor ...

Страница 15: ... Pr rated value Test running Time T2 measurement of the pressure decay Dp xx x Remaining T2 time decreasing value yyyy Pressure decay detected with sign 4 3 Errors relating to the testing cycle This page is displayed if at the end of the Filling or Settling time the line pressure is not within the set Pr max and Pr min limits or if the test has been interrupted by an alarm The word Failed is displ...

Страница 16: ...light turns off and the display changes to the message indicating ready for a new test with the selected table 4 5 Alarm indications Causes and solutions Under alarm conditions the test in progress is cancelled TABLE No XX Error in the parameters stored in the eeprom Reprogram the test table CONFIGURATION Error in the parameters stored in the eeprom Reprogram all the parameters of the CONFIGURATIO...

Страница 17: ...he obstruction test is the following one 1 Prepare the piece to be tested 2 After a START command the test starts with the filling phase followed by the settling one 3 Before the end of the settling phase open the plug that closes the part that you wish to test 4 If the part is not obstructed a sudden pressure decay takes place and is signalled by the sound of the buzzer for 1 second The test rest...

Страница 18: ...TESTS XXXXXX PASSED XXXXXX FAILED XXXXXX TEST COUNTERS TESTS XXXXXX PASSED XXXXXX FAILED XXXXXX RESET YES NO CONFIGURATION Pressure scale Test phases Time base P P P P P P PROVASET 2P code 2P2B00 2P6B00 Instruction manual rev 14 02 2013 page 18 5 MESSAGE DISPLAY 5 1 Base menu structure The BASE MENU is subdivided into MENUS message groups or programmable parameters Each menu can be recognised than...

Страница 19: ...learly readable with a good contrast between light and dark The position of the operator from the device display higher or lower changes the sight angle and the contrast NOTE The contrast can be changed only inside the page of the base menu that shows the message READY TABLE n XX with the test table which is ready for the next test To modify the LCD contrast press first and keep pressed the key to...

Страница 20: ... ended with failed result Range 0 9999 Press the P key to enable the zero setting request then press the key to zero 5 6 Instantaneous reading of the pressure sensor From the Message Menu at any time it is possible to display the reading of the sensors by using the keys or á TEST COUNTERS TESTS XXXXXX PASSED XXXXXX FAILED XXXXXX P TEST COUNTERS TESTS XXXXXX PASSED XXXXXX FAILED XXXXXX RESET YES NO...

Страница 21: ...he pages upwards and to go back to the previous parameter inside a page Key ARROW DOWN key to scroll inside a menu the pages downwards and to go forward to the next parameter inside a page Key PLUS key to increase a numerical parameter or to answer positively to a question Key MINUS key to decrease a numerical parameter or to answer negatively to a question NOTE A parameter inside a page blinks if...

Страница 22: ...y to increase or with the key to decrease and confirm the change blinking parameter with button P PARAMETERS DESCRIPTION RANGE T1 FILLING PHASE 0 0 99 9 s or 0 999 s T2 SETTLING PHASE 0 1 99 9 s or 1 999 s T3 MEASUREMENT PHASE 0 1 99 9 s or 1 999 s Pr TEST PRESSURE SCALE RANGE Dp PRESSURE DELTA SCALE RANGE PROVASET 2P Test parameters table and programmable ranges SCALE 2P2B00 RANGE 2P6B00 RANGE mm...

Страница 23: ...sting cycle phases T1 T2 T3 Three phases leak test Pr T1 T2 T3 Three phases leak test but with filling phase terminated when the test pressure is reached or at the end of time T1 T1 T2 Two phases leak test The changes do not apply to the test in progress Parameters TIME BASE Counting rate of the T1 T2 and T3 phase times 0 0 1s 1 1s Parameter START COMMAND The device can accept a START command from...

Страница 24: ...at the end of test the valves are automatically opened to drain to discharge the pressure inside the tested part Only for 2P2B00 model MAN Manual pressure discharge the pressure is discharged inside the tested part only when the operator disconnects the part from the equipment if the test was passed the green light turns off and the display changes to the message indicating ready for a new start w...

Страница 25: ... result 20mA max p n p INPUTS Auxiliary power supplies COM I O 24Vcc PLC COM I O 0V PLC Photo coupled signals External start 10mA max p n p 1 OUTPUT 24Vcc START contact 2 OUTPUT 24Vcc outer leds 3 INPUT COM I O 24Vcc PLC 4 INPUT COM I O 0V PLC 5 OUTPUT 0V in common to the aux power supplies 6 NOT CONNECTED 7 NOT CONNECTED 8 NOT CONNECTED 9 INPUT external START contact 10 OUTPUT PASSED result 11 OU...

Страница 26: ...connect output 5 0 V common for the auxiliary power supplies to input 4 COM I O Connection to outer lights LEDs Connect output 2 24V auxiliary power supply to input 3 COM I O Connect the anode of the outer LEDs to the output signals 10 11 12 that are respectively the green LED Passed the red LED Failed and the yellow LED Test in progress Connect the common cathode of the three outer LEDs to the ou...

Страница 27: ...trolled compressed air source for instance a manual pump with adjusting screw or an adjustable stable and accurate pressure reducer to the test connector OUT and to the digital pressure gauge in parallel WARNING During the sensor calibration never apply pressure values that are higher than the full scale range not to damage the sensor With the calibration procedure the device stores the analogue d...

Страница 28: ...bration procedure or P to return to the message menu Press the key to start the zero calibration procedure next page to step over to the calibration procedure of the gain pressure P to return to the calibration menu The pressure on the outlet connector must be zero We recommend to free the OUT test connector by disconnecting any tube Press the key to calibrate to zero It stores the A D conversion ...

Страница 29: ...l conversion points yyyyy Programmed sample pressure By proceeding with care on the outer pressure source set the pressure on the OUT test connector to the programmed sample pressure value Check the current value of the sample pressure by using the outer digital pressure gauge Press the key to calibrate to the programmed sample pressure it stores the A D conversion value like calibration constant ...

Страница 30: ...re with keyboard A D converter 16 bits 20 readings per second MIN and MAX test pressure Tolerance adjustment of the test pressure 40 mbar 2 bar range 60 mbar 6 bar range Resolution 1 mmH2O Class 0 5 FS Keyboard touch activated software protection against accidental parameter changes 5 keys for parameters programming Manual Start button Display back lit graphic LCD 128x64 green led red led Test tab...

Страница 31: ... SAFETY Directive CE 2006 95 Low Voltage Directive LVD dated 12 12 06 Standards CEI EN 61010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 general requirements ELECTROMAGNETIC COMPATIBILITY Directive CE 2004 108 Electromagnetic compatibility EMC dated 15 12 04 Standards CEI EN 61326 1 2006 Electrical equipment for measurement control and labo...

Страница 32: ...direct or indirect damage due to the use of the supplied products different from the proper use described in this manual and or to their failed or wrong operation The only competent court for any controversy arising from the execution or interpretation of this guarantee is the one of Modena The applicable law is the Italian one USER INFORMATION EUROPEAN DIRECTIVE 2002 96 EC 2003 108 CE This produc...

Страница 33: ..._________________________ Telephone __________________________ Fax ___________________________ Equipment Model___________________________ Serial no ______________________ Purchasing date _________________________________________________________ Which type of problem has occurred electric electronic mechanic pneumatic When does it occur always when starting up some hours after starting up How often...

Страница 34: ...W H I T E W H I T E P A G E P A G E ...

Страница 35: ...W H I T E W H I T E P A G E P A G E ...

Страница 36: ...Designed produced and distributed by Via Statale Sud 115 41037 Mirandola MO Italia Tel 39 0535 27833 Fax 39 0535 25436 e_mail info tecnasrl com www tecnasrl com ...

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