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WARNING: 

When 

inflating 

tyres 

don’t 

use 

‘unrestricted’  airlines  (without  a  gauge  or  pressure 

control  device)  or  valve  connectors  that  require  the 
operator to hold them in place when inflating tyres.  Tyres 
can  explode  if  they  are  not  inflated  safely.    Use  airline 
hoses long enough to allow the operator to stay outside the 
likely  explosion  path  during  inflation.    Wheel  cages  and 
similar devices can help reduce the risk of injury.

 

If in doubt seek help from professional service personnel.

 

13.17 Hub Caps

 

IMPORTANT:   

To  avoid  contamination  of  the  wheel 

bearings make sure hub caps are always fitted.

 

Where  hub  caps  are  retained  with  screws  they  should  be 
checked that they are tight every 4 months.

 

13.18 Wheel Bearings

 

With use the wheel bearings will wear, the rate of wear will 
depend  on  the  working  conditions.    The  load  applied, 
speed of use and the level of maintenance will all affect the 
life of the bearings.

 

Bearing clearances in the hub should be checked

 

 

After the first month

 

 

Every 6 months or after 500 hours use.

 

To check the wheel bearings :

 

 

Lift the wheel off the ground.

 

 

Turn in both directions slowly to check for any rough 
points or friction.

 

 

Turn  it  at  high  speed  to  check  for  unusual  noises, 
such as grating or knocking. 

 

If  the  bearing  is  damaged  or  worn,  the  bearing  and  seals 
should all be replaced. 

 

To check the wheel bearing clearance, raise the axle until 
the  wheel  is  no  longer  resting  on  the  ground  (ensure  that 
the  vehicle  cannot  move).  Release  the  brake,  grip  the 
wheel  at  the  top  and  the  bottom  and  check  the  clearance 
by  trying  to  tilt  it.  The  clearance  can  also  be  detected  by 
using a lever between the wheel and the ground. 

 

If you can feel any clearance, adjust the wheel bearing as 
follows:

 

Lift  the  axle  until  the  wheel  is  no  longer  resting  on  the 
ground. 

 

Large  wheels should be removed so that the clearance  is 
easier to feel and to make it easier to adjust the bearings. 

 

Remove the hubcap.

 

Remove the cotter pin or hair

-

pin clip from the spindle. 

 

Tighten the castle nut to take up the internal clearance (the 
conical roller bearings should then be firmly held between 
the hub seating, the pressure ring, spindle and castle nut). 

 

Slacken  the  castle  nut  until  there  is  no  longer  any  friction 
between the castle nut and the outer bearing and the hole 
for the pin is aligned with a notch in the castle nut. 

 

Tap  the  hub  gently  using  a  mallet  to  shake  down  the 
assembly.

 

Check that the hub rotates more freely.

 

Always err on the side of too free rather than too tight.

 

When the hub has been adjusted, fit a new split cotter pin 
or re

-

fit the hair

-

pin clip.

 

Refit the hubcap.

 

Refit  the  wheel  following  the  instructions  in  paragraphs 
13.14 (Wheel changing) and 13.15 (Wheel nuts). 

 

13.19 Lubrication of wheel bearings

 

Under  normal  conditions  the  wheel  bearings  should  be 
greased:

 

 

Annually or every 1000 working hours

 

 

When the brakes are maintained. (where fitted)

 

Use  only  lithium  soap  grease  (recommended  grease  type 
MR180 / 2), never mix with different grease as it will result 
in a reduced life of the bearings.

 

All components of the axle involved in the operation (hub, 
spindle,  crown  nut,  elastic  pin,  cap)  must  be  completely 
degreased before reassembling the system.

 

The greasing of the bearings must be performed in a clean 
environment 

using 

suitable 

equipment 

to 

avoid 

contamination  that  can  lead  to  premature  wear  of  the 
bearings, of the seals and the turned shaft.

 

During disassembly  of the  drums for greasing, check also 
the state of the brake shoes and of the return springs.

 

To dismantle the wheel bearings:

 

1. Working on  a  hard  level  surface make sure  the  vehicle 
on which you are working is prevented from moving.

 

2.  Slacken  the  wheel  nuts  and  lift  the  axle  until  the  wheel 
clears the ground.

 

3. Remove the wheel.

 

4.  Release  the  brakes  (making  sure  the  machine  cannot 
move).

 

5. Remove the hub cap.

 

6. Remove the elastic pin from the castle nut and remove 
the castle nut.

 

7.  Remove  the  drum/hub  assembly  using  a  hub  puller  if 
necessary.    The  outer  ring,  the  grease  retaining  plates 
inside the hub (depending on the model), the small bearing 
cone and cage come out with the hub. Check these parts. 
The  bearing  cups  and  grease  retaining  plates  can  be  left 
inside the hub for cleaning 

 

8  Remove  the  large  bearing  cage  and  cone  from  the 
spindle using a bearing puller if necessary.

 

9.  Check  the  oil  seal  between  the  spindle  and  the  large 
bearing  (or  the  wheel  bearing  seal  depending  on  the 
model), and replace these parts if necessary. A puller may 
be  required  to  remove  the  wheel  bearing  seal.  Note  the 
orientation of the oil seal for reassembly.

 

10.  Check  the  contact  surfaces  on  the  spindle  for  the 
bearing and seal and the threaded end of the spindle and 
remove any bumps or asperities.

 

11. Check the hub surfaces in the same way.

 

12. Check the bearing face of the castle nut. 

 

Clean and degrease all parts with a suitable cleaning fluid. 

 

 

 

26

 

Содержание Tomahawk 7100

Страница 1: ...30417 10100 11 19 30970 10345 31725 11338 10056 3694 TMKBXOP1119A...

Страница 2: ...nd Safety requirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised stand...

Страница 3: ...and machines This handbook forms part of that instruction and it must be read and understood before fitting the machine onto the tractor or attempting to use it Your supplier is responsible for carryi...

Страница 4: ...hine protective devices 21 13 Maintenance 21 13 1 Safety 21 13 2 Blades 21 13 3 Bed chain 22 13 4 Bale restraint beam adjustment and removal 22 13 5 Dual chop sieve removal 23 13 6 Crossbeater shear b...

Страница 5: ...r bearings behind crossbeater drive sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly For m...

Страница 6: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 13 Wheel bearings annually 14 Hitch coupl...

Страница 7: ...ing Ref Description 10 PTO guards monthly 11 Grease nipple layshaft U J monthly 12 Wheel bearings annually 13 Hitch coupling as required 14 Fill chain oiler as required 16 Brake levers as re quired 15...

Страница 8: ...ngs annually 13 Hitch coupling as required For more detailed information see maintenance section 5 Lubrication Schedule Tomahawk 9500 Twice Weekly Weekly Fortnightly Other Notes 1 Frequencies based on...

Страница 9: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 14 Wheel bearings annually 15 Hitch coup...

Страница 10: ...mum hydraulic oil pressure 220 bar 3190 psi Maximum hydraulic oil flow 60 litres minute 13 2 gal min Minimum hydraulic oil flow 35 litres minute 7 7 gal min Time averaged sound power 92dBA 92dBA 92dBA...

Страница 11: ...length tailgate up 4 19 m 4 19 m 4 19 m Overall length tailgate down 5 42 m 5 42 m 5 42 m Maximum round bale diameter 1 83 m 1 83 m 1 83 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m Tyre size s...

Страница 12: ...2 m 5 42 m 5 42 m Max Round bale diameter 2 00 m 2 00 m 2 00 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 12 5 80 15 3 12 5 80 15 3...

Страница 13: ...2 00 m 2 00 m Maximum rectangular bale size 1 5m x 1 2m x 2 5m 1 5m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 305 55 R22 5 305 55 R22 5 385 55 R22 5 385 55 R22 5 Whe...

Страница 14: ...High rotor speed Low rotor speed 2 1 EXPLANATION OF PICTOGRAMS Bed chain speed Raise giraffe chute deflector Rotate giraffe clockwise Rotate giraffe anti clockwise Lower giraffe chute deflector Bed ch...

Страница 15: ...ressure Tractor Cable Control Panel 2 2 Safety Decals Maintenance The safety signs fitted to the machine warn of hazards and form an important part of keeping the operator and by standers safe It is i...

Страница 16: ...nd speed of PTO input shaft 8 Jacking point Information Label 9 Tighten wheel nuts to setting in operators handbook 10 Beware crushing hazard keep clear 1 Unblocking procedure 2 Beware thrown objects...

Страница 17: ...relevant Standard and be approved by the Safety Inspectorate Disposable filtering face piece respirators to EN149 or half mask respirators to EN140 fitted with filters to EN 143 are likely to be adequ...

Страница 18: ...upon a The size and weight of the bale to be spread b The availability of front counter weights c Whether the machine is to be used to transport bales along the road The machine is designed to use th...

Страница 19: ...ar basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 9 3 Mounted Machines Attach the Tomahawk to the 3 point tractor linkage Make sure the lower link stabili...

Страница 20: ...operation of the chute tailgate functions This can be programmed when setting the maximum speed of the machine by slowing down the maximum bed speed a small amount before switching off However if ful...

Страница 21: ...e hooks are positioned on the underside of the tailgate to tie partially removed twine and netwrap to Raise the tailgate the bale will roll into the machine leaving the twine or netwrap tied to the ta...

Страница 22: ...am raised screen removed and replaced with a screen blanking frame which prevents a build up of material in the screen support frame The sliding blade carrier is controlled through the hydraulic spool...

Страница 23: ...restraint Figure 7 Rotation of round bales 11 9 Discharging Clamp Silage Increase bed chain speed until the desired discharge rate is achieved Once the forward portion of the load has been discharged...

Страница 24: ...a blockage the shear bolt may have failed and require replacement See paragraph 13 6 in the maintenance section Shear bolt grades Silage straw machine 10 9 M8 x 50 mm Dual Chop machine 8 8 M8 x 50 mm...

Страница 25: ...chain becomes tight in use check that the grooves in the front and or rear sprockets have not become tightly packed with straw or silage If they have they will need clearing and the scrapers may have...

Страница 26: ...ection Refill the reservoir with 2 0L of HVI 22 Anti Fling Oil 13 8 2 Bed Chain Drive 7100 to 8555 models To tension the bed chain drive remove the chain guard on the right hand side of the machine re...

Страница 27: ...sture repelling agent such as WD40 When the machine is not being used it is recommended that the control desk is stored safely away from the machine in a dry location or under the cover provided on th...

Страница 28: ...use The recommended wheel nut torque is listed in table 7 Always cross tighten the wheel nuts NOTE Once the nuts are allowed to work loose it may be impossible to keep them tight and new nuts and stud...

Страница 29: ...castle nut Tap the hub gently using a mallet to shake down the assembly Check that the hub rotates more freely Always err on the side of too free rather than too tight When the hub has been adjusted f...

Страница 30: ...r pin as appropriate 11 For hubs without grease retaining plates fill the hubcap with grease 12 Refit the hubcap 13 20 Handbrake where fitted The central spindle of the handbrake lever will need greas...

Страница 31: ...entre the brake shoes before locking the nut of the pin When the hub brake assembly has been reassembled slacken the fulcrum nut slightly operate the brake lever in the correct direction direction of...

Страница 32: ...le pressure is controlled by the tractor and is determined by the force on the brake pedal or whether the tractor s parking brake is applied It is commonplace for this line to be fully pressurised whe...

Страница 33: ...ing members If the machine is shredding whilst turning on a regular basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 15 2 Drawbar Jack Where the machine is...

Страница 34: ...the locking bolts from the lower link latch plates see Figure 14 Lower the tailgate fully and drop the machine onto it s front stand The machine can now be unhitched from the tractor 15 3 5 Lubricatio...

Страница 35: ...ractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails Sprockets seized Replace bearings Dirt or contamination in the proportional flow slice or relief valve co...

Страница 36: ...t clutch assembly Also increase engine speed Hydraulic valve fails to operate No oil flow from tractor Check that oil is flowing and that hoses are correctly connected to the tractor spool valve Hydra...

Страница 37: ...ittings or the tractor spool valve Clamping bolts loose Check bolts through valve tightened to correct torque specified in the valve manual Separation of slices in valve block as a result of reverse o...

Страница 38: ...NOTES 35...

Страница 39: ...36 NOTES...

Страница 40: ......

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