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DANGER:   

Never begin  to unblock a machine until 

the  PTO  has  been  disengaged,  the  engine  stopped 

with  the  key  removed  from  the  ignition,  and  the  machine 
has come to rest.

 

CAUTION:   

Care  must  be  taken  when  removing 

blocked  material,  crossbeater  blades  are  extremely 

sharp.  Leather  gloves  will  give  some  protection  against 
minor cuts.

 

11.11  Monitoring  the  tractor  and  machine  during 
chopping.

 

During the process of chopping straw and other materials 
a  significant  volume  of  dust  is  produced  as  part  of  the 
process.

 

Depending on the situation that the machine is working in 
the  tractor  will  be  exposed  to  the  dust  generated  by  the 
machine,  if  working  outside  the  wind  may  drive  the  dust 
towards the tractor.  Where the tractor is stationary whilst 
the  machine  is  being  used  to  chop  material  for  an 
extended period  this  dust  will result in  the clogging of air 
intake filters for the engine and cooling radiators.  

 

IMPORTANT.   

It  will  be  necessary  to  monitor 

carefully  the  operating  temperature  of  the  tractor, 

stopping  regularly  to  clean  air  filters  and  radiators  in 
accordance  with  the  operator’s  manual  for  the  tractor.  
Where the operator also loads the machine using another 
vehicle  it  is  advisable  to  fit  a  warning  device  that  will 
indicate to the operator remotely when the tractor oil and 
water systems are getting too hot.

 

WARNING.   

Failure  to  monitor  and  maintain  the 

tractor  during  chopping  may  result  in  it  overheating 

and  causing  a  significant  fire  which  could  result  in  the 
destruction  of  the  tractor,  Tomahawk  and  surrounding 
buildings.

 

WARNING.   

Do not attempt to fight a fire unless you 

have received training.  If unsure evacuate the area, 

alert others working in the vicinity of the machine and call 
the fire fighting service.

 

11.12 Fire risk during chopping process

 

During  chopping  there  are  likely  to  be  foreign  objects  in 
the  bales,  in  chopping  this  material  there  is  a  risk  that  a 
spark  could  ignite  the  straw  being  chopped.    Burning  or 
smouldering  straw  could  then  result  in  a  fire  in  the 
material already chopped.

 

WARNING.   

Do not attempt to fight a fire unless you 

have received training.  If unsure evacuate the area, 

alert others working in the vicinity of the machine and call 
the fire fighting service.

 

 

12.0 MACHINE PROTECTION DEVICES

 

NOTE:

  The  machine  is  fitted  with  a  shear  bolt  on  the 

crossbeater  drive  line.    After  a  blockage,  the  shear  bolt 
may have failed and require replacement. See paragraph 
13.6 in the maintenance section.

 

Shear bolt grades:  

 

 

Silage / straw machine

 

10.9

 

M8 x 50 mm

 

 

Dual Chop machine 

 

8.8

 

M8 x 50 mm

 

NOTE:

 The machine is fitted with a slip clutch on the rotor 

shaft.    If  this  slips  repeatedly,  the  machine  must  be  fully 
examined  to  check  that  there  is  no  fault  or  blockage 
before tightening the slip clutch.  Refer to PTO shaft parts 
list for the correct slip clutch setting.

 

CAUTION:   

The slip clutch can get very hot.  Care 

should  be  taken  when  removing  it  from  either  the 

machine or tractor.

 

 

13.0 MAINTENANCE

 

13.1 Safety

 

DANGER: 

Never enter the bale chamber unless the 

PTO  has  been  disengaged,  the  engine  has  been 

stopped, the key removed and the machine come to rest.

 

CAUTION: 

Always keep  your hands away from the 

edges of blades 

-

 particularly new ones, as they are 

extremely  sharp.  Be  aware  that  even  when  the  leading 
edges of the blades appear to be blunt the trailing edges 
will  remain  sharp.  Leather  gloves  will  provide  some 
protection against minor cuts.

 

13.2 Blades

 

When carrying out maintenance work on the blades enter 
the  bale  chamber  via  the  tailgate.    Wedge  the  rotor  and 
crossbeater(s) to prevent them from turning reducing  the 
risk  of  trapping  hands  between  the  knives  and  bale 
restraint fingers.  

 

CAUTION: 

Extreme  care  must  be  taken  when 

carrying  out  maintenance  work  on  or  around  the 

blades  as  they  are  incredibly  sharp.  When  replacing 
blades  use  13mm  ring  spanners  with  long  handles  to 
allow the bolts to be removed whilst avoiding contact with 
the  sharp  edges  of  the  blades.  Always  wear  leather 
gloves, and work slowly and methodically.

 

13.2.1 Silage Crossbeater Blades

 

Cover  areas  of  the  crossbeater(s)  not  being  worked  on 
with old carpet or hessian sacking.

 

Blades can simply be rotated and repositioned to achieve 
a new sharp cutting edge.  When both edges are blunt the 
blades will require replacement. 

 

To  achieve  greater  cutting  aggression,  a  selection  of 
blades  can  be  positioned  using  the  outer  holes  on  the 
crossbeater(s) rings.

 

13.2.2 Dual Chop Blades

 

Disengage the blades by raising the blade carrier.  Enter 
the bale chamber and lock the blade carrier in the raised 
position  by  placing  two  bars  through  the  19mm  (¾”) 
diameter holes in the slides.

 

Loosen  the  M12  bolt  (1)  from  the  cover  plate  located  on 
the left hand mid body panel, as indicated in Figure 8.

 

Rotate the cover plate and position as shown in Figure 9.

 

 

 

 

 

 

 

21

 

Figure 8. Cover plate 

closed position, bolt 

removal.

 

Figure 9. Cover plate 

open, bolt and boss 

removal.

 

Содержание Tomahawk 7100

Страница 1: ...30417 10100 11 19 30970 10345 31725 11338 10056 3694 TMKBXOP1119A...

Страница 2: ...nd Safety requirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised stand...

Страница 3: ...and machines This handbook forms part of that instruction and it must be read and understood before fitting the machine onto the tractor or attempting to use it Your supplier is responsible for carryi...

Страница 4: ...hine protective devices 21 13 Maintenance 21 13 1 Safety 21 13 2 Blades 21 13 3 Bed chain 22 13 4 Bale restraint beam adjustment and removal 22 13 5 Dual chop sieve removal 23 13 6 Crossbeater shear b...

Страница 5: ...r bearings behind crossbeater drive sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly For m...

Страница 6: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 13 Wheel bearings annually 14 Hitch coupl...

Страница 7: ...ing Ref Description 10 PTO guards monthly 11 Grease nipple layshaft U J monthly 12 Wheel bearings annually 13 Hitch coupling as required 14 Fill chain oiler as required 16 Brake levers as re quired 15...

Страница 8: ...ngs annually 13 Hitch coupling as required For more detailed information see maintenance section 5 Lubrication Schedule Tomahawk 9500 Twice Weekly Weekly Fortnightly Other Notes 1 Frequencies based on...

Страница 9: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 14 Wheel bearings annually 15 Hitch coup...

Страница 10: ...mum hydraulic oil pressure 220 bar 3190 psi Maximum hydraulic oil flow 60 litres minute 13 2 gal min Minimum hydraulic oil flow 35 litres minute 7 7 gal min Time averaged sound power 92dBA 92dBA 92dBA...

Страница 11: ...length tailgate up 4 19 m 4 19 m 4 19 m Overall length tailgate down 5 42 m 5 42 m 5 42 m Maximum round bale diameter 1 83 m 1 83 m 1 83 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m Tyre size s...

Страница 12: ...2 m 5 42 m 5 42 m Max Round bale diameter 2 00 m 2 00 m 2 00 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 12 5 80 15 3 12 5 80 15 3...

Страница 13: ...2 00 m 2 00 m Maximum rectangular bale size 1 5m x 1 2m x 2 5m 1 5m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 305 55 R22 5 305 55 R22 5 385 55 R22 5 385 55 R22 5 Whe...

Страница 14: ...High rotor speed Low rotor speed 2 1 EXPLANATION OF PICTOGRAMS Bed chain speed Raise giraffe chute deflector Rotate giraffe clockwise Rotate giraffe anti clockwise Lower giraffe chute deflector Bed ch...

Страница 15: ...ressure Tractor Cable Control Panel 2 2 Safety Decals Maintenance The safety signs fitted to the machine warn of hazards and form an important part of keeping the operator and by standers safe It is i...

Страница 16: ...nd speed of PTO input shaft 8 Jacking point Information Label 9 Tighten wheel nuts to setting in operators handbook 10 Beware crushing hazard keep clear 1 Unblocking procedure 2 Beware thrown objects...

Страница 17: ...relevant Standard and be approved by the Safety Inspectorate Disposable filtering face piece respirators to EN149 or half mask respirators to EN140 fitted with filters to EN 143 are likely to be adequ...

Страница 18: ...upon a The size and weight of the bale to be spread b The availability of front counter weights c Whether the machine is to be used to transport bales along the road The machine is designed to use th...

Страница 19: ...ar basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 9 3 Mounted Machines Attach the Tomahawk to the 3 point tractor linkage Make sure the lower link stabili...

Страница 20: ...operation of the chute tailgate functions This can be programmed when setting the maximum speed of the machine by slowing down the maximum bed speed a small amount before switching off However if ful...

Страница 21: ...e hooks are positioned on the underside of the tailgate to tie partially removed twine and netwrap to Raise the tailgate the bale will roll into the machine leaving the twine or netwrap tied to the ta...

Страница 22: ...am raised screen removed and replaced with a screen blanking frame which prevents a build up of material in the screen support frame The sliding blade carrier is controlled through the hydraulic spool...

Страница 23: ...restraint Figure 7 Rotation of round bales 11 9 Discharging Clamp Silage Increase bed chain speed until the desired discharge rate is achieved Once the forward portion of the load has been discharged...

Страница 24: ...a blockage the shear bolt may have failed and require replacement See paragraph 13 6 in the maintenance section Shear bolt grades Silage straw machine 10 9 M8 x 50 mm Dual Chop machine 8 8 M8 x 50 mm...

Страница 25: ...chain becomes tight in use check that the grooves in the front and or rear sprockets have not become tightly packed with straw or silage If they have they will need clearing and the scrapers may have...

Страница 26: ...ection Refill the reservoir with 2 0L of HVI 22 Anti Fling Oil 13 8 2 Bed Chain Drive 7100 to 8555 models To tension the bed chain drive remove the chain guard on the right hand side of the machine re...

Страница 27: ...sture repelling agent such as WD40 When the machine is not being used it is recommended that the control desk is stored safely away from the machine in a dry location or under the cover provided on th...

Страница 28: ...use The recommended wheel nut torque is listed in table 7 Always cross tighten the wheel nuts NOTE Once the nuts are allowed to work loose it may be impossible to keep them tight and new nuts and stud...

Страница 29: ...castle nut Tap the hub gently using a mallet to shake down the assembly Check that the hub rotates more freely Always err on the side of too free rather than too tight When the hub has been adjusted f...

Страница 30: ...r pin as appropriate 11 For hubs without grease retaining plates fill the hubcap with grease 12 Refit the hubcap 13 20 Handbrake where fitted The central spindle of the handbrake lever will need greas...

Страница 31: ...entre the brake shoes before locking the nut of the pin When the hub brake assembly has been reassembled slacken the fulcrum nut slightly operate the brake lever in the correct direction direction of...

Страница 32: ...le pressure is controlled by the tractor and is determined by the force on the brake pedal or whether the tractor s parking brake is applied It is commonplace for this line to be fully pressurised whe...

Страница 33: ...ing members If the machine is shredding whilst turning on a regular basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 15 2 Drawbar Jack Where the machine is...

Страница 34: ...the locking bolts from the lower link latch plates see Figure 14 Lower the tailgate fully and drop the machine onto it s front stand The machine can now be unhitched from the tractor 15 3 5 Lubricatio...

Страница 35: ...ractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails Sprockets seized Replace bearings Dirt or contamination in the proportional flow slice or relief valve co...

Страница 36: ...t clutch assembly Also increase engine speed Hydraulic valve fails to operate No oil flow from tractor Check that oil is flowing and that hoses are correctly connected to the tractor spool valve Hydra...

Страница 37: ...ittings or the tractor spool valve Clamping bolts loose Check bolts through valve tightened to correct torque specified in the valve manual Separation of slices in valve block as a result of reverse o...

Страница 38: ...NOTES 35...

Страница 39: ...36 NOTES...

Страница 40: ......

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