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SAFETY FIRST!

 

1.

 

READ THE OPERATOR’S MANUAL THOROUGHLY

 

before  attempting  to  operate  or  carry  out  any 
maintenance on the machine.  If you do not understand 
any part of this manual, ask your dealer for assistance.

 

 

 

2.

 

     

 

DANGER.  Always carry out safe maintenance.

  

Never  clean,  adjust  or  maintain  the  machine  until 

the  engine  has  been  stopped,  the  machine  come  to 
rest, the PTO disengaged and the key removed.

 

 

3.

 

                   

DANGER.  Never work under a machine raised 
on  the  3

-

point  linkage

  unless  it  is  securely 

supported.

 

 

4. 

WARNING. Never operate the machine with any 
parts  or  guards  missing.

  Check that all guards 

including  the  PTO  shaft  guards  are  in  good  condition 
and in place before operating the machine.

 

 

5. 

WARNING.  Operate  safely.

  Before starting work, 

check  that  there  are  no  persons  or  animals  in  the 

immediate  vicinity  of  the  machine  or  tractor.    Always 
maintain full control of the tractor and machine. Ensure 
that  you  know  how  to  stop  the  tractor  and  machine 
quickly in case of emergency.

 

 

6. 

WARNING. Secure the PTO guard by means of 
check  chains 

to suitable points on the tractor and 

machine  to  prevent  the  outer  plastic  shield  from 
rotating.

 

 

7. 

DANGER.    Never  stand  between  the  machine 
and the tractor wheels.

 

 

8. 

WARNING.  Do  not  wear  loose  or  ragged 
clothing.

 

 

9. 

CAUTION.    Beware  of  dust.

    Under  dusty 

conditions,  keep  the  cab  windows  and  doors 

closed.  The use of a dust mask conforming to EN149 is 
strongly recommended.

 

 

10

.

 

  

CAUTION.    Beware  of  high  noise  levels

.  

Some tractor/implement combinations give noise 
levels  in  excess  of  90dB  at  the  operator's  ear. 

Under  such  circumstances,  ear  defenders  should  be 
worn.    Keep  cab  windows  and  doors  closed  to  reduce 
noise level.

 

 

Throughout  this  handbook,  the  term  `tractor'  is  used  to 
refer  to  the  power  source  used  to  drive  the  machine.    It 
does  not  necessarily  refer  to  a  conventional  agricultural 
tractor.

 

HEALTH AND SAFETY AT WORK 

 

Our  equipment  is  designed  so  as  to  conform  with  current 
Health  &  Safety  Regulations  and  therefore  poses  no 
significant  hazard  to  health  when  properly  used. 
Nevertheless,  in  the  interests  of  all  concerned,  it  is 
essential  that  equipment  of  our  manufacture  is  used  in 
accordance  with  the  instructions  that  are  supplied  or  are 
available from our Technical Staff.

 

 

Legislation  requires  that  all  operators  are  instructed  in  the 
safe  operation,  cleaning  and  maintenance  of  equipment 
and machines.  This handbook forms part of that instruction 
and  it  must  be  read  and  understood  before  fitting  the 
machine onto the tractor or attempting to use it.

 

Your supplier is responsible for carrying out any necessary 
pre

-

delivery  inspection, fitting the machine onto the tractor 

and test running.  The supplier must also give instruction in 
the safe use, maintenance and adjustment of the machine.

 

 

In  the  interests  of  safety,  please  ensure  that  the 
instructions referred to above are brought to the attention of 
all  your  employees  who  are  to  use  the  equipment.    We 
recommend  that  the  use  of  this  equipment  is  restricted  to 
capable  trained  operatives.  Persons  under  the  age  of 
sixteen should not operate the machine and should be kept 
away from where it is being used.

 

WARRANTY

 

The  standard  warranty  is  against  faulty  materials  and 
workmanship.  Components  supplied  as  part  of  the  original 
machine,  but  manufactured  by  another  company,  e.g.  PTO 
shafts,  wheels  etc.,  are  subject  to  the  original  manufacturer's 
conditions and warranty.

 

 

Where repairs are carried out under warranty:

 

a)  Claims  for  the  fitting  of  non  original  parts  will  not  be 

considered unless prior agreement has been obtained.

 

b)  The  repairer  must  be  advised  that  the  work  is  to  be  the 

subject of a warranty claim beforehand.

 

c) Any claim must be submitted within four weeks of the repair.

 

d)  The  damaged  parts  must  be  retained  for  inspection  and 

returned carriage paid if required.

 

 

The right to withdraw warranty is reserved if:

 

a)  Non

-

original parts are fitted.

 

b)  The machine has been abused, badly maintained or used 
for purposes other than that for which it was designed.

 

 

 

 

Safety  Alert  Symbol.   

This symbol is used in this manual and on the machine to highlight where instructions 

about the safe use of the machine or warnings about safety hazards on the machine are being given.

 

Signal Words 

The following signal words alerts viewers to the existence and relative seriousness of a hazard.

 

 

DANGER 

 

indicates an imminently hazardous situation that, if not avoided, 

will

 result in death or injury.

 

WARNING

 

indicates an imminently hazardous situation that, if not avoided, 

could

 result in death or injury.

 

CAUTION

 

indicates an imminently hazardous situation that, if not avoided, 

may

 result in minor/moderate injury

 

NOTE

 

indicates a potentially hazardous situation that, if not avoided, 

may 

result in property damage.

 

IMPORTANT 

 

indicates a statement used to notify people of installation, operation or maintenance information that 
is important, but not hazard 

related

 

Содержание Tomahawk 7100

Страница 1: ...30417 10100 11 19 30970 10345 31725 11338 10056 3694 TMKBXOP1119A...

Страница 2: ...nd Safety requirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised stand...

Страница 3: ...and machines This handbook forms part of that instruction and it must be read and understood before fitting the machine onto the tractor or attempting to use it Your supplier is responsible for carryi...

Страница 4: ...hine protective devices 21 13 Maintenance 21 13 1 Safety 21 13 2 Blades 21 13 3 Bed chain 22 13 4 Bale restraint beam adjustment and removal 22 13 5 Dual chop sieve removal 23 13 6 Crossbeater shear b...

Страница 5: ...r bearings behind crossbeater drive sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly For m...

Страница 6: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 13 Wheel bearings annually 14 Hitch coupl...

Страница 7: ...ing Ref Description 10 PTO guards monthly 11 Grease nipple layshaft U J monthly 12 Wheel bearings annually 13 Hitch coupling as required 14 Fill chain oiler as required 16 Brake levers as re quired 15...

Страница 8: ...ngs annually 13 Hitch coupling as required For more detailed information see maintenance section 5 Lubrication Schedule Tomahawk 9500 Twice Weekly Weekly Fortnightly Other Notes 1 Frequencies based on...

Страница 9: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 14 Wheel bearings annually 15 Hitch coup...

Страница 10: ...mum hydraulic oil pressure 220 bar 3190 psi Maximum hydraulic oil flow 60 litres minute 13 2 gal min Minimum hydraulic oil flow 35 litres minute 7 7 gal min Time averaged sound power 92dBA 92dBA 92dBA...

Страница 11: ...length tailgate up 4 19 m 4 19 m 4 19 m Overall length tailgate down 5 42 m 5 42 m 5 42 m Maximum round bale diameter 1 83 m 1 83 m 1 83 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m Tyre size s...

Страница 12: ...2 m 5 42 m 5 42 m Max Round bale diameter 2 00 m 2 00 m 2 00 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 12 5 80 15 3 12 5 80 15 3...

Страница 13: ...2 00 m 2 00 m Maximum rectangular bale size 1 5m x 1 2m x 2 5m 1 5m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 305 55 R22 5 305 55 R22 5 385 55 R22 5 385 55 R22 5 Whe...

Страница 14: ...High rotor speed Low rotor speed 2 1 EXPLANATION OF PICTOGRAMS Bed chain speed Raise giraffe chute deflector Rotate giraffe clockwise Rotate giraffe anti clockwise Lower giraffe chute deflector Bed ch...

Страница 15: ...ressure Tractor Cable Control Panel 2 2 Safety Decals Maintenance The safety signs fitted to the machine warn of hazards and form an important part of keeping the operator and by standers safe It is i...

Страница 16: ...nd speed of PTO input shaft 8 Jacking point Information Label 9 Tighten wheel nuts to setting in operators handbook 10 Beware crushing hazard keep clear 1 Unblocking procedure 2 Beware thrown objects...

Страница 17: ...relevant Standard and be approved by the Safety Inspectorate Disposable filtering face piece respirators to EN149 or half mask respirators to EN140 fitted with filters to EN 143 are likely to be adequ...

Страница 18: ...upon a The size and weight of the bale to be spread b The availability of front counter weights c Whether the machine is to be used to transport bales along the road The machine is designed to use th...

Страница 19: ...ar basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 9 3 Mounted Machines Attach the Tomahawk to the 3 point tractor linkage Make sure the lower link stabili...

Страница 20: ...operation of the chute tailgate functions This can be programmed when setting the maximum speed of the machine by slowing down the maximum bed speed a small amount before switching off However if ful...

Страница 21: ...e hooks are positioned on the underside of the tailgate to tie partially removed twine and netwrap to Raise the tailgate the bale will roll into the machine leaving the twine or netwrap tied to the ta...

Страница 22: ...am raised screen removed and replaced with a screen blanking frame which prevents a build up of material in the screen support frame The sliding blade carrier is controlled through the hydraulic spool...

Страница 23: ...restraint Figure 7 Rotation of round bales 11 9 Discharging Clamp Silage Increase bed chain speed until the desired discharge rate is achieved Once the forward portion of the load has been discharged...

Страница 24: ...a blockage the shear bolt may have failed and require replacement See paragraph 13 6 in the maintenance section Shear bolt grades Silage straw machine 10 9 M8 x 50 mm Dual Chop machine 8 8 M8 x 50 mm...

Страница 25: ...chain becomes tight in use check that the grooves in the front and or rear sprockets have not become tightly packed with straw or silage If they have they will need clearing and the scrapers may have...

Страница 26: ...ection Refill the reservoir with 2 0L of HVI 22 Anti Fling Oil 13 8 2 Bed Chain Drive 7100 to 8555 models To tension the bed chain drive remove the chain guard on the right hand side of the machine re...

Страница 27: ...sture repelling agent such as WD40 When the machine is not being used it is recommended that the control desk is stored safely away from the machine in a dry location or under the cover provided on th...

Страница 28: ...use The recommended wheel nut torque is listed in table 7 Always cross tighten the wheel nuts NOTE Once the nuts are allowed to work loose it may be impossible to keep them tight and new nuts and stud...

Страница 29: ...castle nut Tap the hub gently using a mallet to shake down the assembly Check that the hub rotates more freely Always err on the side of too free rather than too tight When the hub has been adjusted f...

Страница 30: ...r pin as appropriate 11 For hubs without grease retaining plates fill the hubcap with grease 12 Refit the hubcap 13 20 Handbrake where fitted The central spindle of the handbrake lever will need greas...

Страница 31: ...entre the brake shoes before locking the nut of the pin When the hub brake assembly has been reassembled slacken the fulcrum nut slightly operate the brake lever in the correct direction direction of...

Страница 32: ...le pressure is controlled by the tractor and is determined by the force on the brake pedal or whether the tractor s parking brake is applied It is commonplace for this line to be fully pressurised whe...

Страница 33: ...ing members If the machine is shredding whilst turning on a regular basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 15 2 Drawbar Jack Where the machine is...

Страница 34: ...the locking bolts from the lower link latch plates see Figure 14 Lower the tailgate fully and drop the machine onto it s front stand The machine can now be unhitched from the tractor 15 3 5 Lubricatio...

Страница 35: ...ractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails Sprockets seized Replace bearings Dirt or contamination in the proportional flow slice or relief valve co...

Страница 36: ...t clutch assembly Also increase engine speed Hydraulic valve fails to operate No oil flow from tractor Check that oil is flowing and that hoses are correctly connected to the tractor spool valve Hydra...

Страница 37: ...ittings or the tractor spool valve Clamping bolts loose Check bolts through valve tightened to correct torque specified in the valve manual Separation of slices in valve block as a result of reverse o...

Страница 38: ...NOTES 35...

Страница 39: ...36 NOTES...

Страница 40: ......

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