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10

 

TELEHAWK FAULT FINDING CHART 

 PART 1

 

Symptom

 

Fault

 

Possible Solutions

 

High power 
consumption.

 

Bale fed too quickly into crossbeater.

 

Hook rippers too aggressive.

 

Reduce bed chain speed.

 

Replace hook rippers with blades.

 

Fan rotor won't 
start.

 

Bale jammed hard against crossbeater.

 

Move the bale away using the unload button.

 

Material in fan rotor housing jamming fan 
rotor.

 

 

Hydraulic pipes wrong way around.

 

Reverse rotor to clear blockage.

 

 

Swap hydraulic pipes around.

 

All sections of 
valve block 
stop working

 

 

 

 

 

 

 

Bed chain no 
longer 

 

operates or 
only very 

 

slowly. Failure 
may be 

 

sudden or 

 

Intermittent.

 

Hydraulic valve problem. Dirt or 
contamination in the main inlet/flow divider 
slice. Relief valve jammed open. 

 

Remove  the  main  inlet/flow  divider  slice,  inspect  for 
contamination  clean  and  replace.    If  problem       
persists  or  re

-

occurs  regularly  replace  loader 

hydraulic oil with new clean oil.

 

Loader hydraulic oil pressure low.

 

Check pressure delivered by loader.

 

Relief valve setting too low.

 

Adjust relief valve (175 bar) or replace if spring 
worn.

 

Dirt or contamination in the 3 way flow 
control.

 

 

Material jammed between bed chain and 
bodywork.

 

Remove the cartridge, inspect for contamination 
clean and replace. 

 

 

 

Clear material and check bed chain tension (25 to 
50 mm slack in centre of bed).

 

Bed chain has come off the sprockets.

 

Check sprocket condition, replace the bed chain and 
tension it.

 

Bed chain broken.

 

Check sprocket groove is clean and that the 

 

chamber below the floor is free from obstructions.  
Repair chain and refit.

 

Scraper has jammed sprocket.

 

Reposition/ repair scraper.

 

Motor not turning.

 

Check  connections  and  loader  hydraulics.  If  motor  is 
seized, reverse flow to release.  Consult your dealer if 
this fails.

 

Sprockets seized.

 

Replace bearings.

 

 

 

Slow 

 

discharge.

 

Bed chain speed too slow.

 

Increase forward speed of bed chain using speed

 

control dial.

 

 

Insufficient oil flow from loader.  Check oil level on 
loader or adjust flow rate. Consult dealer if hydraulic 
flow cannot be controlled using loader valve.

 

Material  jammed  hard  against  bale       
restraint above crossbeater.

 

Move the bed chain in the unload direction until feed 
is restored.

 

Hook rippers worn.

 

Replace hook rippers.

 

Bale stops 
discharging. 

 

 

 

Oil getting 
very hot.

 

 

 

 

Crossbeater not rotating.

 

Check pressure switch operating correctly (see page 
7).

 

Bed chain not rotating.

 

See above.

 

Oil fittings/return pipe restricting flow.

 

Replace small oil fittings with a minimum 3/4” flat 
face fittings with a higher flow rate. Fit a free flow 
return pipe if the return pipe is greater than 20bar 
(290psi)

 

Содержание Telehawk

Страница 1: ...15287 03 19...

Страница 2: ...Grease Nipples x 2 At ends of SC Chute Ram Ref Description 3 Grease Nipples x 4 SC Swivel mechanism Ref Description 4 Grease Nipple Cross beater bearing 5 Grease Nipple Bed Chain front roller bearing...

Страница 3: ...nts of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised standards were consulted...

Страница 4: ...Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance with the instructions that are supplied or are available from our Technical Staf...

Страница 5: ...rol box onto the loader 5 Preparation of the Telehawk 5 Fitting the Telehawk onto the loader 5 Operation 5 Commencing Operation 6 Maintenance 7 Disposal 9 FAULT FINDING CHART Part 1 10 Part 2 11 PARTS...

Страница 6: ...ale Size 1 2m x 1 2m x 2 5m Weight without brackets 1270kg Max Hydraulic Oil Pressure 210 bar Max Hydraulic Oil Flow 125 litres minute Min Hydraulic Oil Flow 65 litres minute Time Averaged Sound Power...

Страница 7: ...ty Teagle front housing DL1320 1 Do not permit riders DL1036 2 Teagle sides DL1389 2 Read instruction book DL1006 1 Telehawk DL1393 2 Blockage removal tool DL1070 1 Swish LH DL1383 1 Fingers being sev...

Страница 8: ...ause serious injury Large bales should be handled with appropriate machinery either directly into the Telehawk or into a position where they can be self loaded Do not manually load bales from the stac...

Страница 9: ...angular bale to fall onto the bed chain area OPERATION BALE RESTRAINT BEAM The bale restraint beam is factory set in the most desirable position If problems occur with excessive operation of the anti...

Страница 10: ...chain the machine can be levelled out and the crossbeater and bed chain re started If spreading wet or poor quality bales it may be an advantage to stop both the cross beater and bed chain before incl...

Страница 11: ...ent them from turning and pinching hands and fingers between the bale restraint and the cross beater If blades have been fitted cover areas of the cross beater not being worked on with old carpet or h...

Страница 12: ...airs are required Copies of the circuit diagram are available from the manufacturer on request When the machine is not being used it is recommended that the control desk is stored safely away from the...

Страница 13: ...igure 7 BED CHAIN MOTOR The bed chain motor supports the front sprocket bed assembly The removal procedure is very similar to the crossbeater above Follow the same procedure but the motor mounting pla...

Страница 14: ...r contamination clean and replace Clear material and check bed chain tension 25 to 50 mm slack in centre of bed Bed chain has come off the sprockets Check sprocket condition replace the bed chain and...

Страница 15: ...pressure is applied to the valve via the supply hose and that the return line flow is not restricted Firstly remove the Bypass Relief Valve from the Flow Control Slice inspect for contamination clean...

Страница 16: ...ew M12 x 50 FAS9682P 1 Torque setting 90 N m 67 ft lb Spring washer M12 FAS2374P 1 4 Rotor SC6132 1 5 Fan motor holding plate SC6133 1 Setscrew M8 x 30 FAS2630P 4 Plain washer M8 FAS2343P 4 6 Pear sha...

Страница 17: ...tion box SC5824 1 Pan head screw M4 x 16 FAS2430S 4 Locknut M4 FAS2329S 4 21 3 Way flow control HYD5414 1 Setscrew M8 x 20 FAS2627P 2 large plain washer M8 FAS2343GP 2 22 Pressure switch HYD5415 1 Pan...

Страница 18: ...S2631P 1 4 Chute ram CYL1035 1 Pivot bush ram body lower SC1297 1 Bolt M12 x 90 FAS9690P 1 Pivot bush ram body upper SC3297 1 Bolt M12 x 80 FAS9688P 1 Plain washer Form G M12 FAS2345GP 2 Locknut M12 F...

Страница 19: ...g infill SC6156 1 Cup square bolt M8 x 20 FAS9241S 2 Plain washer M8 FAS2343P 2 Locknut M8 FAS2332 2 15 Side inspection panel SC4329 1 Plain washer M8 FAS2343P 4 Locknut M8 FAS2332 4 16 Top housing SC...

Страница 20: ...rew M12 x 20 FAS2675P 2 Bolt M12 x 45 FAS9681P 2 Plain washer M12 FAS2345P 6 Locknut M12 FAS2334 4 Bale restraint complete Items 2 3 SC6116 1 2 Bale restraint beam SC6117 1 Setscrew M12 x 30 FAS2678P...

Страница 21: ...M HYD5240 1 Seal Kit Sauer Danfoss HYD5242 1 Crossbeater Assembly Items 7 8 SC6111 1 see Maintenenace section for removal 7 Crossbeater SC6112 1 8 Hook ripper short SC4219 52 Setscrew M8 x 20 FAS2627P...

Страница 22: ...2 Plain nut M20 FAS2306P 4 M10 x 10 grub screw FAS8446 2 Plain washer M20 FAS2347P 4 8 Sprocket scraper rear SC4326 2 Setscrew M12 x 30 FAS2678P 4 Spring Washer 1 2 FAS2374P 4 9 Rear floor section SC...

Страница 23: ...39 1 Locknut M12 FAS2334 4 Keyway 10x8x40 round end FAS8135 1 Seal Kit Brevini SAM Round HYD5241 1 Seal Kit Sauer Danfoss Round HYD5243 1 Seal Kit Brevini square motor HYD5245 1 INLINE OIL FILTER Ref...

Страница 24: ...g Time lII On 5 Hold the sequence of buttons for 8 seconds until both the Bed Forward and ON LED s illuminate 6 Release buttons and the LED s should flash alternately 7 Using the Decreasing Un loading...

Страница 25: ...Pan head FAS2430S 4 M4 Locknut FAS2329S 4 6 Power cable 6m SC5826 1 Including fuse holder and eyelets Neutrik female socket only SC5837 1 7 7 5 A fuse SC3535 1 8 Telehawk boom bracket SC6142 1 9 Curly...

Страница 26: ...1 E Crossbeater out to 3 way unit port P HYD2213 1 1 2 x 1 2 BSP M M union HYD1013 1 Bonded Seal 1 2 BSP HYD4204 1 1 2 x 3 4 BSP M M union HYD1119 1 Bonded Seal 3 4 BSP HYD4205 1 F 3 way unit port S1...

Страница 27: ...11 1 Bonded Seal 1 4 BSP HYD4201 1 1 4 BSP M M union HYD1011 1 Ref Description Part No Q ty Associated components Part No Q ty 1 Pressure switch HYD5415 1 Pan head screw M5 x 80 FAS9516S 4 Locknut M5...

Страница 28: ......

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