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408-35043 

Rev

 D

 

17 

of 30

 

4.  If the slug blade does not shear the terminal in the correct position, make note of the position and 

continue to cycle the applicator to check the backstroke position. If the lead terminal is not slugged out 
correctly and the backstroke position is incorrect, both the stroke length and the fine feed position must 
be adjusted. Stroke length (backstroke position) must be adjusted before final centering of other 
terminals 

under

 the slug blade. 

a.  Loosen the stroke length adjustment lock screw (see Figure 6). 

b.  Turn the stroke length adjustment screw to adjust the stroke length. 

 

Turn the screw counter-clockwise to reduce the stroke length. 

 

 Turn the screw clockwise to increase the stroke length. 

c.  Tighten the stroke length adjustment lock screw. 

5.  Repeat steps 1 through 4 as required until the proper stroke length is achieved. 

6.  If the feed pawl stroke length is satisfactory and the backstroke position is correct, but the lead terminal 

is not slugged out correctly (or positioned under the slug blade correctly) and the stroke is correct, but 
the position is incorrect, an adjustment to the fine feed screw is required. 

a.  Loosen the fine feed adjust lock screw on the side of the feed pawl holder to allow the fine feed 

adjustment screw to turn. Refer to Figure 6. 

CAUTION 

Do not remove the fine feed adjust lock screw. A nylon plug is captured behind the lock screw. Loss of this plug causes 
damage to the fine feed adjustment screw threads when the lock screw is tightened. 

b.  Turn the adjustment screw to position the feed pawl and place the terminal 

under

 the slug blade. 

 

Turn the screw counter-clockwise to move the feed pawl away from the anvil. 

 

Turn the screw clockwise to move the feed pawl toward the anvil. 

c.  Tighten the lock screw to secure the fine feed adjustment screw. 

7.  Re-check the adjustment for the proper position and stroke as described in step 1. Repeat the 

adjustment procedure as necessary. 

 

Air feed applicator 

DANGER 

To avoid personal injury, use this applicator only in an appropriate terminating machine. 

DANGER 

To avoid personal injury, do not connect the pressurized air supply until 

after

 the applicator is properly installed in the 

terminating machine. When the machine is manually cycled, the mechanism moves forward and backward once during each 
machine stroke, unless the air is disconnected. 

DANGER 

Moving parts can crush and cut. Never insert hands into installed equipment. 

DANGER 

Do not wear jewelry, loose clothing, or long hair that can catch in moving parts of the equipment. 

DANGER 

Do not operate the equipment without guards in place. 

CAUTION 

Do not tamper with the set screws located in the air feed valve assembly. 

NOTE 

The life of the piston seal can be extended by applying either MAGNALUBE

-G or Parker Super O-lube to the air cylinder 

piston shaft. 

Содержание Ocean 2.0

Страница 1: ...epts the end feed strip form of terminals identified on the applicator drawing to apply to pre stripped wires NOTE Dimensions in this instruction sheet are in millimeters with inches in brackets Figur...

Страница 2: ...mp height can be adjusted to accommodate different wire sizes and insulation ranges The applicator is also designed to accept modular feed packages Figure 2 Mechanical feed applicator 1 Indicator notc...

Страница 3: ...408 35043 Rev D 3 of 30 Figure 3 Air feed applicator 1 Air feed cam 5 Extend speed control 2 Air supply connection 6 Feed arm 3 Locking nut 7 Feed pawl 4 Retract speed control 8 Mounting screws...

Страница 4: ...applicator design styles Atlantic and Pacific are available to meet many of the terminator and leadmaker configurations worldwide Figure 5 The applicator ram and base plate interfaces are different b...

Страница 5: ...ng loaded insulation crimp dial out slightly and rotating it to a different number The slug blade which cuts the connection tab from the strip between the lead and second terminals is also attached to...

Страница 6: ...ed pawl Figure 6 Applicator with mechanical feed system 1 Feed mounting screw 2 places 7 Fine feed adjustment lock screw far side 2 Stroke length adjustment screw 8 Feed pawl pin 3 Stroke pivot 9 Feed...

Страница 7: ...ownward stroke of the ram assembly The post feed set up is typically used for leadmaker and end feed bench applications Figure 7 Mechanical feed cams 1 Pre feed cam 2 Post feed cam These feed cams can...

Страница 8: ...cific applicators can only be used with 30 mm stroke machines They have only the 30 mm feed cam mounting positions on the applicator ram NOTE The recommended setup for mechanical end feed applications...

Страница 9: ...ost feed cam optional These feed cams can be mounted in two different mounting holes depending on machine stroke length and feed type Figure 8 and Figure 9 The air supply connection Figure 3 must be c...

Страница 10: ...forming maintenance or repair on this equipment DANGER To avoid personal injury use the applicator only in an appropriate terminating machine Do not connect the pressurized air supply until after the...

Страница 11: ...atch pivots downward 4 Place the applicator on the quick change base plate 5 Slide it back until two notches engage the stops at the back of the plate while guiding the ram post into the ram post adap...

Страница 12: ...arrel entering first and the open side of the wire barrel facing up 9 Raise the feed pawl and continue to feed the terminal strip until the lead terminal is over the anvil and the feed pawl engages th...

Страница 13: ...nt terminals or other defects caused by worn or broken tooling If necessary replace the tooling as described in section 6 If the terminations appear normal measure the crimp height of each termination...

Страница 14: ...he fine adjustment head setup distance the distance from the crimper seating feature on the ram to the top of the crimp height adjustment head See Figure 14 NOTE Some applicators have a special insula...

Страница 15: ...acts the detent plate Figure 15 Figure 15 Inverting the detent pin 1 Detent orientation 2 Lock orientation 4 Reinstall the pin and spring 5 While holding the pin down turn the adjustment head until th...

Страница 16: ...wl in the required location on the terminal typically the end of the wire barrel Refer to Figure 6 The slug blade must remove the connecting tab between lead and second terminals without deforming eit...

Страница 17: ...remove the fine feed adjust lock screw A nylon plug is captured behind the lock screw Loss of this plug causes damage to the fine feed adjustment screw threads when the lock screw is tightened b Turn...

Страница 18: ...terminal For other types of terminals for example ring tongue over travel should be about the same depending on the terminal features and configurations for example stud hole Adjusting the feed strok...

Страница 19: ...Rear stop locking screw 8 If the slide hits the rear stop adjustment screw before the feed pawl reaches the backstroke position adjust the rear stop adjustment screw a Loosen the rear stop locking scr...

Страница 20: ...n the terminal Figure 16 If the terminal stops before the anvil underfed turn the screw clockwise If the terminal is past the anvil overfed turn the screw counter clockwise NOTE One click of the feed...

Страница 21: ...speed control first to try to speed up the feed cycle 1 Loosen the locking nut with a hex wrench Ensure that the setting does not change while loosening the locking nut Figure 3 2 Rotate the speed con...

Страница 22: ...he drag springs on the terminal drag plate Figure 20 Figure 20 Adjusting the strip guide 1 Strip hold down plate if present 5 Drag spring and retaining nut 2 places 2 Terminal strip aligned with anvil...

Страница 23: ...ONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 800 522 6752 Disconnect electrical power when performing maintenance or repair on this equipment 6 1 Befo...

Страница 24: ...e rear shear plate 7 With the old plates reoriented or the new plates properly positioned install the shear plates and spacers if used 8 Secure them with the two screws 9 While holding the top of the...

Страница 25: ...r rests against the shoulder of the ram assembly 10 Tighten the crimper bolt only finger tight 11 Reinstall the ram assembly in the applicator 12 Install the applicator in the machine 13 Lift the feed...

Страница 26: ...e 21 Replacing the detent plate 1 Atlantic 5 Detent plate 2 Pacific 6 Wire crimp disc 3 Head assembly 7 Ram 4 Crimp height adjustment head 2 Turn the disc to 0 zero against the ring stop Figure 13 3 M...

Страница 27: ...2 Using calipers measure the distance between the crimp height adjustment head and the crimper seating feature on the ram see Figure 14 3 Rotate the head assembly up or down to achieve the measuremen...

Страница 28: ...licator counter only if it is installed with the correct side facing out from the ram If the magnet is removed for any reason you must determine which side of the magnet actuates the counter before re...

Страница 29: ...sting crimper spacer must be at least 0 64 mm 025 in thick Figure 23 Wire depressor accessory parts 1 Existing crimper spacer 2 Replacement crimper spacer 3 Wire depressor select based on wire size ra...

Страница 30: ...050 1 455888 0 2 41 095 2 455888 1 4 83 190 7 455888 2 1 40 055 1 455888 1 2 54 100 2 455888 2 3 Choose a wire depressor based on the wire size range Table 3 Table 3 Wire depressors by wire size range...

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