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409-35018 

Rev A 

of 15 

2.2.

 

INSTALLING THE LOCATOR 

The function of the locator is to orient the contact in the die housing so that the contact barrel is directly in 
line with the die indenters. This ensures that the crimp meets the specifications for the particular contact 
being processed. 

The locator is matched to a specific contact and die configuration. Use of non-factory specifications in this 
regard can result in a poor crimp or damage to the tool and contact. 

For help in choosing the correct die and locator solution, refer to the cross-reference guide included with 
your product, or contact the factory for assistance. 

NOTE 

The tool is not shipped from the factory with the die installed. If the die is installed, it must be removed before the locator can 
be installed. 

To install the locator, complete the following steps. 

1.  Remove the open-ended cover on the front of the tool housing. 

2.  Insert the contact locator into the retainer (Figure 4). The retainer is the component through which the 

four drive arms protrude, and has an opening in the center that accepts the locator. 

Figure 4: Installing the locator 

 

 

Locator notch 

4

  Die orientation pin 

Retainer 

5

  Locator installed 

Locator orientation pin 

6

  Drive arm 

3.  Find the notch on the locator flange, and the corresponding pin in the face of the counterbore in the 

retainer. 

4.  Orient the notch on the locator flange so that it lines up with the pin in the retainer. When properly 

installed, the front of the locator flange is flush with the retainer face. The locator part number should 
be visible. 

CAUTION 

Never crimp without the correct locator in the tool. Contacts can fall into the tool causing the tool to jam and possibly damaging 
the unit. 

Содержание HDP-400

Страница 1: ...on and Regional Customer Service visit our website at www te com Customer Manual 409 35018 17 FEB 21 Rev A SAFETY PRECAUTIONS AVOID INJURY READ THIS FIRST 2 1 INTRODUCTION 3 2 SETUP 5 2 1 AIR SUPPLY S...

Страница 2: ...ands into installed equipment Never wear loose clothing or jewelry that may catch in moving parts of the equipment Never alter modify or misuse the equipment SUPPORT CENTER CALL TOLL FREE 1 800 522 67...

Страница 3: ...o 110V or 240V supply 6 Air exhaust 1 INTRODUCTION When reading this manual pay particular attention to DANGER CAUTION and NOTE statements DANGER Denotes an imminent hazard that may result in moderate...

Страница 4: ...brackets Figures are not drawn to scale DANGER This power unit should only be operated by trained personnel DANGER If not using quick disconnect fittings to connect the tool to the air supply other me...

Страница 5: ...ntact the factory for assistance The tool is operated with a foot control pedal P N 104 which is an optional purchase Setting the tool up for operation consists of the following 1 Connect the air supp...

Страница 6: ...not turn on the air pressure before calibrating the dies see Section 2 5 The air inlet port in front of the handle Figure 2 is tapped to accommodate 6 35 mm in NPT fittings Direct pipe threaded fittin...

Страница 7: ...409 35018 Rev A 7 of 15 The air hose must be connected to the port in the center of the cylinder Figure 3 Figure 3 Connecting the air hose...

Страница 8: ...locator can be installed To install the locator complete the following steps 1 Remove the open ended cover on the front of the tool housing 2 Insert the contact locator into the retainer Figure 4 The...

Страница 9: ...bly must sit flat on the retainer face NOTE Expect to feel some resistance when the four drive arms come into contact with the indenters 3 Replace the open ended cover on the housing Ensure that the o...

Страница 10: ...ontact is crimped This prevents excessive side load from being applied to the side of the indenters reduces wear and prevents the contact from bending Install the cover nut with fingertip pressure onl...

Страница 11: ...y 400 414DA 16N 048 has a nominal shut height of 1 22 mm 048 in The GO dimension for this die is 1 09 mm 043 in 1 22 minus 0 13 mm 048 minus 005 in The NO GO is 1 27 mm 050 in 1 22 plus 0 05 mm 048 pl...

Страница 12: ...following steps 1 Select the proper NO GO and GO gage for the die assembly that is in the tool 2 Depress and hold the gage button on the air inlet side of the tool Figure 8 which causes the tool to ac...

Страница 13: ...e no go gage enters freely into the die this indicates wear to the indenters or less probable wear to the drive arms Confirm that the tool is within specification see section 4 NOTE The indenters are...

Страница 14: ...Information Drawing 4025 003 0000 for CE series contacts Correctly stripped wire should show no signs of insulation tearing or stretching or conductor strand damage Conductor strands should be visibl...

Страница 15: ...the lifetime of the tool If it becomes necessary to lubricate the tool Dow Corning DC 55 O Ring lubricant is recommended 6 REPLACEMENT AND REPAIR To obtain replacement parts refer to the applicable i...

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