409- 10055
Rev F
7
of 8
If it is necessary to retract the ram before a crimping cycle is completed, push the release switch. Pushing the release
switch will result in the complete retraction of the ram. Only kits 1213805--1, --2, and --5 have a ratchet release switch.
This tool is not designed for continuous operation. After 100 cycles, allow the crimp tool to cool for 15 minutes.
5. PREVENTIVE MAINTENANCE
5.1. Daily Maintenance
Perform the following maintenance on a daily basis:
1. Inspect the dies for wear or damage such as cracks, gouges, or chips.
2. Inspect the tool for damage or leaks. If damage is detected, return the tool to TE for repair
3. Clean the tool, removing accumulations of dirt and grease on the adapter, particularly in areas where
heads are installed and contacts are crimped. Wipe the entire tool frequently with a clean, lint--free cloth.
5.2. Yearly Maintenance
Once a year, or every 10,000 cycles (whichever comes first) The CERTI--CRIMP II Battery Powered Crimp
Tool should be returned to TE for inspection.
6. SPARE PARTS
S
Battery: 1725839--1
S
Charger: 1725840--1 (120 V, US), 1725840--2 (220 V, EU), 1725840--3 (220 V, UK)
7. TROUBLESHOOTING
(Figure 2)
Prior to beginning troubleshooting procedures, be sure the battery is operational.
1. Be sure that the battery is charged. Recheck the battery after several minutes to ensure that the
battery is holding its charge.
2. Use a nonflammable contact cleaner or pencil eraser to clean the the electrical contacts on the
battery and crimp tool.
3. Reinstall the battery and check the crimp tool again.
PROBLEM
PROBABLE CAUSE
REMEDY
Dirt, contaminants, etc, in ram area of tool
Return tool to TE.
Tool is inoperative.
Crimp tool battery contacts damaged
Reform the contacts.
p
Tool components are worn or damaged.
Return tool to TE.
Oil level is low.
Return tool to TE.
Dies stop during operation.
Air in the hydraulic system.
Pull the trigger and hold the retract button
simultaneously. Hold for approximately 10
seconds.
Crimp tool loses oil.
Damaged internal seal.
Return tool to TE.
Figure 2
8. REPLACEMENT AND REPAIR
To avoid personal injury, ALWAYS remove the battery cartridge from the tool BEFORE performing any maintenance on
the tool.
Replacement parts are identified in Figure 1. The recommended spares should be stocked for immediate
replacement. Order replacement parts (or return parts) through your TE Representative, or call
1--800--526--5142, or send a facsimile of your purchase order to 717--986--7605. Or write to:
NOTE
i
CAUTION
!
DANGER
