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408-1610

5 of 11

Rev M

Figure 6

5. INSULATION CRIMP ADJUSTMENT

5.1. PIDG Terminals and Splices

NOTE

i

PIDG terminals and splices feature a wire 

"insulation grip".

Each tool has four insulation crimp positions. See 
Figure 1.

1. Loosen insulation adjustment locking screw (see 
top of tool) and turn indicator to Position 4.

2. Place terminal or splice in tool dies.

3. Insert UNSTRIPPED wire into ONLY the 
insulation barrel (see Figure 3 or Figure 4) of 
terminal or splice.

4. Perform a crimp (Section 4). Remove crimped 
terminal or splice and check insulation grip as 
follows: Bend the wire back and forth once. Terminal 
or splice should retain grip on wire insulation.

5. If wire pulls out, set insulation adjustment 
indicator to next tighter position - Position 3.

Содержание 59275

Страница 1: ...G Radiation Resistant Terminals and Splices on stranded copper wire sizes 26 through 14 PLASTI GRIP Terminals on solid or stranded copper wire sizes 22 through 14 PLASTI GRIP Butt Splices on solid or...

Страница 2: ...408 1610 2 of 11 Rev M Figure 2 Cont d...

Страница 3: ...st fully closed Crimp the color coded terminals and splices in the matching color coded portion of the tool Refer to Section 3 3 Place terminal in crimping dies so that terminal tongue slides under lo...

Страница 4: ...sts against the recessed surface of the locator as shown in Figure 5 Spare Wire Caps Insulation Adjustment Indicator at Position 4 Wire Barrel Locator Raise Locator So the End of the Cap Rests Against...

Страница 5: ...p of tool and turn indicator to Position 4 2 Place terminal or splice in tool dies 3 Insert UNSTRIPPED wire into ONLY the insulation barrel see Figure 3 or Figure 4 of terminal or splice 4 Perform a c...

Страница 6: ...ustment indicator in Position 4 for wire having a large insulation diameter 2 Set insulation adjustment indicator in Position 3 for wire having a medium insulation diameter 3 Set insulation adjustment...

Страница 7: ...degreasing compound with a lint free cloth When degreasing compounds are not available tool may be wiped clean with a lint free cloth Relubricate tool as instructed in Paragraph 7 3 before placing it...

Страница 8: ...ring loaded locator up and hold gage in straight alignment with the crimping chamber Carefully try to insert without forcing the GO element See Figure 12 Detail A The GO element must pass completely t...

Страница 9: ...1 position 3 Insert proper solder slug into one crimp chamber see Figure 9 and Figure 10 and cycle tool 4 Measure the compressed solder slug for the wire barrel crimping chamber and check for complia...

Страница 10: ...en the bottoming surfaces of the crimping dies To inspect the CERTI CRIMP hand crimping tool ratchet control 1 Perform a crimp using the largest wire size for your tool 2 While holding the wire in pla...

Страница 11: ...r than those listed in Figure 13 should be replaced by Tyco Electronics to ensure quality and reliability of the tool Order replacement parts through your TE Representative or call 1 800 526 5142 or s...

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