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408-1610

3 of 11

Rev M

Figure 2 (End)

NOTE

i

Refer to tool label for color code information. Note 

that Figure 2 indicates the number of dots that 

appear embossed on a crimped terminal, splice or 

cap. Observe the dot code on finished crimp to 

insure that correct product and tool combination 

was used.

NOTE

i

Dot code will disappear after heat sealing 

environment sealed splices.

4. WIRE STRIPPING AND CRIMPING PROCEDURES

NOTE

i

Refer to Section 5 for insulation crimp adjustment.

CAUTION

!

Do not re-terminate the splices or terminals.

4.1. PIDG and PLASTI-GRIP Terminals and Splices

1. Strip wire to dimensions listed in Figure 2.

NOTE

i

Do not use wires with nicked or missing conductor 

strands

2. Open crimping dies by closing handles until 
ratchet releases. See Figure 1. Note, that once 
ratchet is engaged, handles cannot be opened until 
they are first fully closed.

Crimp the color coded terminals and splices in the 
matching color coded portion of the tool. Refer to 
Section 3.

3. Place terminal in crimping dies so that terminal 
tongue slides under locator. See Figure 3.

4. Raise locator and place splice under locator as 
shown in Figure 4. Splice window indent faces top 
of tool.

NOTE

i

To properly position pre-insulated sealed splice, 

apply and maintain pressure against end of splice 

until Step 5 is completed. See Figure 4.

5. Press quick take-up trigger and close handles 
until terminal or splice is held firmly in place. Do not 
deform terminal or splice wire barrel.

6. Insert stripped wire into terminal until conductor 
butts against locator. See Figure 3. Insert stripped 
wire into splice until conductor butts against splice 
wire stop. See Figure 4.

NOTE

i

Do not allow wire insulation to enter wire barrel.

7. Hold wire in position and complete crimp by 
closing handles until the ratchet releases.

8. Refer to Section 6 and Figure 6 or Figure 7 for 
terminal or splice "Crimp Inspection" procedure.

Содержание 59275

Страница 1: ...G Radiation Resistant Terminals and Splices on stranded copper wire sizes 26 through 14 PLASTI GRIP Terminals on solid or stranded copper wire sizes 22 through 14 PLASTI GRIP Butt Splices on solid or...

Страница 2: ...408 1610 2 of 11 Rev M Figure 2 Cont d...

Страница 3: ...st fully closed Crimp the color coded terminals and splices in the matching color coded portion of the tool Refer to Section 3 3 Place terminal in crimping dies so that terminal tongue slides under lo...

Страница 4: ...sts against the recessed surface of the locator as shown in Figure 5 Spare Wire Caps Insulation Adjustment Indicator at Position 4 Wire Barrel Locator Raise Locator So the End of the Cap Rests Against...

Страница 5: ...p of tool and turn indicator to Position 4 2 Place terminal or splice in tool dies 3 Insert UNSTRIPPED wire into ONLY the insulation barrel see Figure 3 or Figure 4 of terminal or splice 4 Perform a c...

Страница 6: ...ustment indicator in Position 4 for wire having a large insulation diameter 2 Set insulation adjustment indicator in Position 3 for wire having a medium insulation diameter 3 Set insulation adjustment...

Страница 7: ...degreasing compound with a lint free cloth When degreasing compounds are not available tool may be wiped clean with a lint free cloth Relubricate tool as instructed in Paragraph 7 3 before placing it...

Страница 8: ...ring loaded locator up and hold gage in straight alignment with the crimping chamber Carefully try to insert without forcing the GO element See Figure 12 Detail A The GO element must pass completely t...

Страница 9: ...1 position 3 Insert proper solder slug into one crimp chamber see Figure 9 and Figure 10 and cycle tool 4 Measure the compressed solder slug for the wire barrel crimping chamber and check for complia...

Страница 10: ...en the bottoming surfaces of the crimping dies To inspect the CERTI CRIMP hand crimping tool ratchet control 1 Perform a crimp using the largest wire size for your tool 2 While holding the wire in pla...

Страница 11: ...r than those listed in Figure 13 should be replaced by Tyco Electronics to ensure quality and reliability of the tool Order replacement parts through your TE Representative or call 1 800 526 5142 or s...

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