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408-1610

4 of 11

Rev M

Figure 3

Figure 4

4.2. .Spare Wire Caps

1. Strip wire to dimensions listed in Figure 2. Crimp 
the color coded portion of the tool. Refer to  

Section 3.

NOTE

i

Do not use wire with nicked or missing conductor 

strands.

2. Place tool insulation adjustment indicator in 
Position 4.

3. Close tool handles until crimping jaws partially 
close, but leave enough space for cap to be 
inserted between dies.

4. Raise locator so that end of cap rests against the 
recessed surface of the locator as shown in 

Figure 5.

Spare Wire Caps

Insulation 

Adjustment 

Indicator at 

Position 4

Wire

Barrel

Locator

Raise Locator So the End 

of the Cap Rests Against 

the Recessed Surface of 

the Locator

Figure 5

5. Squeeze quick take-up trigger and close handles 
until cap is held firmly in place. Do not deform cap 
wire barrel.

6. Insert stripped wire into cap until conductor 
bottoms in cap.

7. Hold wire in position and complete crimp by 
closing handles until the ratchet releases. Handles 
will open automatically and crimped cap may be 
removed.

8. Refer to Section 6 and Figure 7 wire cap crimp 
inspection procedure.

Содержание 59275

Страница 1: ...G Radiation Resistant Terminals and Splices on stranded copper wire sizes 26 through 14 PLASTI GRIP Terminals on solid or stranded copper wire sizes 22 through 14 PLASTI GRIP Butt Splices on solid or...

Страница 2: ...408 1610 2 of 11 Rev M Figure 2 Cont d...

Страница 3: ...st fully closed Crimp the color coded terminals and splices in the matching color coded portion of the tool Refer to Section 3 3 Place terminal in crimping dies so that terminal tongue slides under lo...

Страница 4: ...sts against the recessed surface of the locator as shown in Figure 5 Spare Wire Caps Insulation Adjustment Indicator at Position 4 Wire Barrel Locator Raise Locator So the End of the Cap Rests Against...

Страница 5: ...p of tool and turn indicator to Position 4 2 Place terminal or splice in tool dies 3 Insert UNSTRIPPED wire into ONLY the insulation barrel see Figure 3 or Figure 4 of terminal or splice 4 Perform a c...

Страница 6: ...ustment indicator in Position 4 for wire having a large insulation diameter 2 Set insulation adjustment indicator in Position 3 for wire having a medium insulation diameter 3 Set insulation adjustment...

Страница 7: ...degreasing compound with a lint free cloth When degreasing compounds are not available tool may be wiped clean with a lint free cloth Relubricate tool as instructed in Paragraph 7 3 before placing it...

Страница 8: ...ring loaded locator up and hold gage in straight alignment with the crimping chamber Carefully try to insert without forcing the GO element See Figure 12 Detail A The GO element must pass completely t...

Страница 9: ...1 position 3 Insert proper solder slug into one crimp chamber see Figure 9 and Figure 10 and cycle tool 4 Measure the compressed solder slug for the wire barrel crimping chamber and check for complia...

Страница 10: ...en the bottoming surfaces of the crimping dies To inspect the CERTI CRIMP hand crimping tool ratchet control 1 Perform a crimp using the largest wire size for your tool 2 While holding the wire in pla...

Страница 11: ...r than those listed in Figure 13 should be replaced by Tyco Electronics to ensure quality and reliability of the tool Order replacement parts through your TE Representative or call 1 800 526 5142 or s...

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