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409-10064

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Rev B

3. Turn "off" the main air.

4. Open the guards and look at the chop cylinder extend switch.

5. If the LED on the switch is not lit, adjust the switch.

6. Loosen the screw on the switch.

7. Slide the extend switch to the top of the cylinder.

8. Slide the switch down until the LED on the switch lights.

9. Slide the switch down an additional 3mm [.125 in].

10. Tighten the screw securing the switch.

8.5. CSC Assembly Front-to-Back Adjustment

NOTE

The CSC is factory set to accommodate the majority of applications. Special customer requirements for less wire cut off

with the terminal may require front-to-back adjustment.

1. Loosen the two screws that secure the CSC assembly to the terminator frame.

2. Move the CSC assembly forward or backward as required.

3. Tighten the two screws that hold the CSC assembly to the terminator frame.

9. PARTS REPLACEMENT

9.1. Fixed Wire Blade Replacement

(Figure 15)

1. Remove the two screws securing the fixed wire blade. See Figure 15.

2. Remove the fixed wire blade.

3. Install a new blade by first placing the blade guide hole on the blade pin.

4. Lightly tighten the two screws securing the fixed wire blade.

5. Adjust the blade so that surfaces are parallel to the housing surfaces.

6. Fully tighten the two screws.

9.2. Moveable Wire Blade Replacement

(Figure 15)

1. Remove the fixed wire blade as described in Paragraph 9.1.

2. Loosen the wire blade pin screw. See Figure 15.

3. Push the pin into the housing until the blade can be removed.

4. Remove the movable wire blade.

5. Add a small amount of general purpose grease to the new blade at the following places:

- Where it meets the carrier chop blade

- Where it rotates on the pin, and

- Where it rotates against the housing and fixed wire blade

6. Install the new blade by sliding the rear of the blade into the carrier chop blade.

NOTE

Make sure the cutting surface is facing down with respect to the figure.

7. Align the hole on the blade with the blade pin.

8. Push the blade pin out until it extends about 3mm [.125 in] beyond the movable wire blade.

Содержание 1804150-1

Страница 1: ...iption 6 2 3 Electrical Description 7 2 4 Machine Guards 8 2 5 Description of Operation 8 3 RECEIVING INSPECTION AND INSTALLATION 9 3 1 Receiving Inspection 9 3 2 Installation 9 3 3 Considerations Aff...

Страница 2: ...ds into installed application equipment NEVER alter modify or misuse the application equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 1111 CONTINENTAL UNITED STATES AND PUERTO RICO ONLY Th...

Страница 3: ...tor 1320420 2 Gripper Pressure Regulator TERMINATOR PART NUMBER DESCRIPTION CRIMP CAPACITY CRIMP QUALITY MONITOR PART NUMBER PRECISION ADJUST WORK LIGHT 1804150 1 AMP 3K DCC Terminator 3000 lb 13 3 KN...

Страница 4: ...NS TE PART NUMBER DESCRIPTION 1424266 1 Air Feed Valve Assembly 40 mm 1 5 8 Inch Stroke Figure 2 Most side feed and end feed heavy duty mini applicators with the exception of those listed below can be...

Страница 5: ...require the optional Air Feed Valve Assembly1424266 1 Refer to applicator instruction sheets for set up of applicators DCC Terminator Control Box Crimp Quality Monitor 1320420 2 Main Air Shut off Valv...

Страница 6: ...scrap cut CSC assembly The grip transfer assembly performs the function of holding onto the wire after the footswitch is pressed until the crimp is analyzed as either good or bad If the crimp is analy...

Страница 7: ...ator The AMP 3K and AMP 5K DCC terminators operate on 100 240 Vac 50 60Hz single phase current with ground see Figure 4 Power for the DCC terminator control box comes from the terminator s electrical...

Страница 8: ...opened the DCC terminator will turn off indicated by a red light above the red Main Air Off button This will also turn off the main air and cause a guard open error light to flash The error must be re...

Страница 9: ...wire from the machine 11 The grip jaws transfer back to the left 3 RECEIVING INSPECTION AND INSTALLATION 3 1 Receiving Inspection These machines are thoroughly inspected during and after assembly A f...

Страница 10: ...he tonk is completed rotate the carrier strip cut assembly up to the operating position and secure the latch bar with the T handle DANGER STOP After completing the manual terminator cycle be sure to r...

Страница 11: ...talled Crimp Quality Monitor NOTE i When installing a crimp quality monitor it is the customer s responsibility to ensure that the monitor is installed correctly and functioning properly The AMP 3K an...

Страница 12: ...ity while preventing it from sliding unintentionally Figure 8 illustrates proper machine location and operator position and the following A Bench The bench to be used should be of sturdy construction...

Страница 13: ...hat its location can be readily changed when the operator shifts position to minimize fatigue Placing the switch on a rubber mat keeps it movable while preventing unintentional sliding The preferred f...

Страница 14: ...Rev B 4 OPERATOR INTERFACE PANEL Refer to Figure 9 and Figure 10 Step Button Crimp Inspect Button Chop Mode Select Button Chop Delay Button Error Reset Button Error Field Main Air Off Button Main Air...

Страница 15: ...409 10064 15 of 26 Rev B Figure 10 Cont d...

Страница 16: ...have to be cycled to continue in step mode 3 The chop blade will close This opens the wire cut blade 4 The grip jaws will transfer to the right to place the wire into the wire cut blades 5 The chop b...

Страница 17: ...itch is faulty 14 Footswitch is bad or is stuck in the on position 15 DCC controller failed to detect Power up of terminator 16 Bad footswitch input detected 17 Bad keypad detected 18 Bad spare input...

Страница 18: ...ade 7 DIAGNOSTICS 7 1 Software Version Identification 1 Turn off the main terminator power 2 Turn the main terminator power on 3 When the LEDs on the DCC terminator control panel come on press and hol...

Страница 19: ...to prevent damage to weaker wire insulation NOTE i The gripper pressure should be as high as possible to prevent the operator from pulling a bad termination out of the machine before it is cut off by...

Страница 20: ...interfere with the guard If it is too far toward the terminator it could hit the wire blades 1 Manually cycle the terminator to bring the tonk foot Figure 12 down to meet the grip jaw NOTE i When manu...

Страница 21: ...jaw on the wire 6 Hand cycle the terminator 7 Observe the wire during the terminator cycle The wire should remain level during the termination process 8 If the wire end is lower than the wire passing...

Страница 22: ...e DCC terminator controller in input monitoring mode 2 Move the gripper mechanism completely to the left 3 Loosen the band securing the transfer cylinder retract switch Figure 12 4 Start at the left a...

Страница 23: ...D on the switch is not lit adjust the switch 5 Loosen the screw on the switch 6 Slide the switch to the bottom of the cylinder 7 Slide the switch up until the LED on the switch lights 8 Slide the swit...

Страница 24: ...ve the two screws securing the fixed wire blade See Figure 15 2 Remove the fixed wire blade 3 Install a new blade by first placing the blade guide hole on the blade pin 4 Lightly tighten the two screw...

Страница 25: ...blade Be sure the cutting edge is back toward the movable carrier shop blade 4 Place the scrap guide in place and install the two screws 5 Make sure the side of the fixed blade is aligned with the ho...

Страница 26: ...k on the assembly 13 Hand tighten the four M4 screws Be sure to install the scrap guide that one of the M4 screws secures 14 Install and fully tighten the two M6 air cylinder screws 15 Fully tighten t...

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