409-5861
21 of 26
Rev B
1. Check shut height of terminating machine using Shut Height Gage 679655, as described in Paragraph
7.1, Measuring Shut Height.
2. If the shut height is incorrect, proceed as follows:
a. Remove the two socket head cap screws which secure the ram post adaptor (part number 354513-1)
to the ram assembly. Remove the ram post adaptor and shims.
b. Add or remove shims as necessary to achieve the required shut height. Refer to Figure 16 for
available shims.
c. Re-install the ram post adaptor. Insert both screws in the ram post adaptor and place the shims over
the screws and onto the adaptor post.
d. Re-install the socket head cap screws into the ram assembly to secure the ram post adaptor.
Re-tighten the screws.
NOTE
i
3. Repeat Steps 1 and 2 as necessary until the proper shut height is attained.
Figure 16
7.3. Precision Adjust Crimp Height Adjustment
1. Adjust the manual precision adjustment lever to 0.00 mm [.000 in.] by pulling the lever away from the
pivot pin. Lock the lever in place by releasing it. See Figure 17.
2. Install the applicator into the terminating machine as described in Section 3, RECEIVING AND
INSPECTION.
3. Secure the applicator ram to the ram post adaptor by turning the thumbscrew (located at the front of the
ram assembly)
clockwise
until tight. See Figure 8.
4. Cycle the terminating machine to crimp three sample terminations. Check the crimp height of the
samples. If the crimp heights are not correct, adjust the crimp height according to Step 5.
5. Adjust the crimp height by moving the precision adjustment lever:
— to the right to increase the crimp height; or
— to the left to decrease the crimp height.
Moving the precision adjustment lever in either direction will change the crimp height by approximately 0.0127 mm
[.0005 in.] per step.
!
CAUTION
6. Repeat Step 4 until the appropriate crimp height is obtained.
To avoid damaging the applicator, ALWAYS return the manual precision adjustment lever to the 0.00-mm [.000-in.]
position when finished using the applicator.
7.4. Tonk Lever Adjustment
A tonk lever adjustment is required for open barrel applications to properly align the wire with the crimper.
For details concerning the adjustment of the tonk lever, refer to the customer manual supplied with the machine.
SHIM
PART NUMBER
THICKNESS (mm [in.])
354545-2
0.08 [.003]
354545-3
0.10 [.004]
354545-6
0.25 [.010]
354545-4
0.30 [.012]
354545-5
0.51 [.020]
