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409-5861

20 of 26

Rev B

Figure 14

Figure 15

7. After shut height is verified, reset the manual precision adjustment lever to the 0.00-mm [.000-in.] 
position. Refer to Paragraph 7.3.

7.2. Shut-Height Adjustment

The shut height is pre-set at the factory and should not require further adjustment unless it is necessary to 
replace parts. Before you make any changes to the terminating machine, contact a Field Service Specialist, or 
call the TOOLING ASSISTANCE CENTER at the number at the bottom of page 1.

!

CAUTION

NEVER attempt to adjust the shut height without FIRST trying an applicator that is known to produce terminations of the 

correct crimp height. If this applicator produces correct terminations, the trouble is in the original applicator and the shut 

height MUST NOT BE CHANGED.

NOTE

i

The shut height is set to 135.8 +/-0.025 mm [5.348 +/-.001 in.] so that mini applicators do not require re-shimming. When 

measuring the shut height with the shut height gage, it will be necessary to set the manual precision adjustment lever to 

0.051 mm [0.002 in.] BELOW the 0.00-mm [.000-in.] setting in order to achieve the proper reading. The indicator dial of 

the gage should face the operator when the gage is placed in the machine.

If it is determined that the shut height must be adjusted, use the following procedure:

DANGER

STOP

Before making any adjustments, ALWAYS disconnect the power supply to the machine. Turn OFF the power to the 

terminating machine with the main power switch/circuit breaker. If applicator is an air-feed type, DISCONNECT air lines to 

valve located on the right side of the terminating machine. 

Cutout of Locator 

Plate

Lobes

Ram Post Adaptor

Shut Height Gage

Locator Plate

Ram Post Adaptor Fully Bottomed 

on Shut Height Gage

Содержание 122754-1

Страница 1: ...EIVING INSPECTION AND INSTALLATION 7 3 1 Receiving Inspection 7 3 2 General Installation 7 3 3 Installing Terminating Machines 122754 1 and 2 into Komax Model 40 Machine 8 3 4 Installing Terminating M...

Страница 2: ...s into installed application equipment NEVER alter modify or misuse the application equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 1111 CONTINENTAL UNITED STATES AND PUERTO RICO ONLY The...

Страница 3: ...signed to be used on other lead making machines to crimp terminals to wire To set up and operate the Komax machines refer to the customer manual supplied with the machine When reading this manual pay...

Страница 4: ...s the same function as the manual precision adjustment lever 2 2 Electrical The electrical components of each terminating machine consists of an operator control panel a motor and a CPU motor controll...

Страница 5: ...ugh the four choices indicated AIR FEED Manually activates the optional air feed valve ERR RESET LIGHT SWITCH Resets the control unit after an error was encountered COUNTER RESET Resets the batch coun...

Страница 6: ...nd the air feed solenoid are connections for the terminating machine interface J2 the parent machine interface J3 the manual cycle button J4 the main drive motor connector J5 the main ac power connect...

Страница 7: ...e of this accessory See Figure 5 If using the optional lift eye install the lift eye carefully A 19 05 mm 75 in thread length is required for the lift eye to support the machine Make sure the locking...

Страница 8: ...post 3 3 Installing Terminating Machines 122754 1 and 2 into Komax Model 40 Machine 1 Install the interface cable part number 189274 1 and power cable part number 189276 2 2 Attach the remote display...

Страница 9: ...he wire b Install the short plates for outside gripping jaws grip the wire behind the transfer jaws of the wire 7 Verify the rotation of the stacker jaw and adjust the stop positions if necessary Figu...

Страница 10: ...part number 189425 1 located on the top of the controller to the 9 pin D connector located on the side of the remote display 4 Install the tonk assembly supplied with the installation kit onto the ram...

Страница 11: ...on when the terminating machine is in the split cycle position This output turns off 130 m sec after the terminating machine starts If the terminating machine is in error READY output is off the line...

Страница 12: ...bypass optical isolator The software turns on the bypass whenever the motor is not in motion Also the motor relay is software bypassed when the operator sets the bypass mode before jogging the termin...

Страница 13: ...umbscrew at the front of the ram post adaptor 3 Place the applicator onto the base plate of the terminating machine Slide the applicator back until the two notches in the applicator base plate engage...

Страница 14: ...lamp and the removable rear stop located on the right side of the base plate Re install the rear stop at the alternate mounting position on the base plate Refer to Figure 9 5 Set the crimp height and...

Страница 15: ...3 Manual Cycling The terminating machine is provided with a manual cycle button located on the left side of the machine next to the power connection for the dereeler assembly Pressing the manual cycl...

Страница 16: ...the fully retracted position JOG MODE Forward When the manual cycle button is pressed in this mode the crankshaft moves in the forward direction at a reduced speed The motor is activated only while t...

Страница 17: ...the power supply to the machine Turn OFF power to the terminating machine with the main power switch circuit breaker If applicator is an air feed type DISCONNECT air lines to valve located on the righ...

Страница 18: ...o the fully retracted position 7 ADJUSTMENTS The following adjustments are necessary to maintain the operating condition of the terminating machine and to set up the machine after replacing parts DANG...

Страница 19: ...s positioned just above the locator plate of the shut height gage Align the locator plate so that the cutout areas are aligned with the lobes on the ram post adaptor See Figure 14 5 After shut height...

Страница 20: ...T NOT BE CHANGED NOTE i The shut height is set to 135 8 0 025 mm 5 348 001 in so that mini applicators do not require re shimming When measuring the shut height with the shut height gage it will be ne...

Страница 21: ...hine as described in Section 3 RECEIVING AND INSPECTION 3 Secure the applicator ram to the ram post adaptor by turning the thumbscrew located at the front of the ram assembly clockwise until tight See...

Страница 22: ...ad Half Step 0 064 mm 0025 in Adjustment Lever Reading Below 0 00 mm 000 in Setting Read Half Step 0 064 mm 0025 in Manual Precision Adjustment Lever Positioned on 0 00 mm 000 in Dial Indicator Plate...

Страница 23: ...e tension for 6 477 mm 255 in deflection with applied force of 66 7 N 15 lb force at a point of 93 mm 3 66 in from the bottom of the belt as it clears the bottom of the motor pulley See Figure 18 CAUT...

Страница 24: ...ine detects a CQM that is connected but not powered up error appears only on initial power up This warning appears if the CQM is not powered If the machine cycles the terminating machine the warning i...

Страница 25: ...that contacts are fully seated Check for overheating of the motor Check and clean the filter screen and motor ventilation slots Verify proper operation of the motor temperature switch normally closed...

Страница 26: ...EST CYCLE MODE The terminating machine is in a special testing mode used during the manufacturing of the machine Running the machine in this mode is not recommended To exit this mode power down the te...

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