Maintenance, Service, and Repair
Brakes
Page 7
7. Add brake fluid from a new sealed container to the master cylinder. Fill to 1/4” from the top of the
master cylinder chamber.
8. The master cylinder fluid level will drop as the brakes are bled. Periodically check and fill the
master cylinder during this procedure. Do not allow the fluid level in the master cylinder to drop
too low as this will allow air into the brake lines.
9. Attach a clear hose to the bleeder valve on the brake
cylinder that is to be bled. Route the hose into a
clear container for waste brake fluid.
10. Pump the brake pedal a few times and then press
and hold light pressure to the brake pedal.
11. Open the bleeder valve on the hydraulic brake body.
12. Depress the foot pedal to the floor and then close
the bleeder valve. Do not release pressure on the
brake pedal until the bleeder valve is closed.
13. Slowly release the foot pedal, allowing it to return
to its released position.
NOTE: Check and fill the master cylinder frequently during the bleeding
process. Do not allow the fluid level in the master cylinder to drop
low enough to allow air to enter the brake lines. If air enters the
brake lines during the bleeding process, then you will have to start
again from the beginning.
14. Repeat the above steps until you are sure that all of the air is expelled from the brake line. Any air
bubbles that can be seen in the clear hose attached to the bleeder is an indication that there is
still air in the brake lines.
15. Repeat this process with each of the other wheels.
NOTE: When finished, top off the master cylinder with fluid. See
Check
Master Cylinder Fluid
for information on filling the master
cylinder.
16. Reconnect the main positive and negative cables at the batteries.
17. Remove the blocks from behind the wheels.
18. Release the park brake and test drive the vehicle.
Always use brake fluid from a new sealed container. Never reuse any
brake fluid that has been removed from the brake system. Use of
contaminated brake fluid will degrade the braking performance and
may cause property damage or severe bodily injury.
•
Only use DOT 3 brake fluid from a new sealed container.
•
DOT 3 brake fluid is corrosive and will damage paint finishes.
•
Dispose of brake fluid in accordance with local state and federal
regulations.
•
Read and follow all warnings on the brake fluid container.
Bleeder valve with hose attached
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Страница 33: ...TABLE OF CONTENTS General Maintenance Maintenance Guidelines 2 Troubleshooting Guide 3 Lubrication Chart 4...
Страница 70: ...Maintenance Service and Repair Steering Page 22 Exploded View of Steering Gear...
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Страница 108: ...Maintenance Service and Repair Transmission Page 20 NOTE Values shown are for reference only C D...
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Страница 164: ...Illustrated Parts Parts Page 2 Front Axle...
Страница 166: ...Illustrated Parts Parts Page 4 Steering Knuckle...
Страница 168: ...Illustrated Parts Parts Page 6 Steering Linkage...
Страница 174: ...Illustrated Parts Parts Page 12 Rear Suspension View from rear...
Страница 176: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Страница 180: ...Illustrated Parts Parts Page 18 Rear Brakes Front Brakes...
Страница 182: ...Illustrated Parts Parts Page 20 Brake Lines Master Cylinder...
Страница 184: ...Illustrated Parts Parts Page 22 Motor...
Страница 186: ...Illustrated Parts Parts Page 24 Motor Mount Apply 94 421 34 grease to inside of motor coupler...
Страница 188: ...Illustrated Parts Parts Page 26 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10...
Страница 190: ...Illustrated Parts Parts Page 28 Instrument Panel Up To Serial 179501 Instrument Panel Starting Serial 179502...
Страница 196: ...Illustrated Parts Parts Page 34 Lighting Stobe Light 4 1 2 3 5 6 7...
Страница 206: ...Illustrated Parts Parts Page 44 Seat Cushions and Deck...
Страница 208: ...Illustrated Parts Parts Page 46 Mirrors 92 202 00 Assembly Miscellaneous Frame Components...
Страница 210: ...Illustrated Parts Parts Page 48 Decals...
Страница 212: ...Illustrated Parts Parts Page 50 Cab Options Steel Cab Fiberglass cab...
Страница 216: ...Illustrated Parts Parts Page 54 3 8 9 6 7 5 4 2 1 Typical door assembly Door Options Fiberglass Cab...
Страница 218: ...Illustrated Parts Parts Page 56 Hydraulic Dump Body Option...
Страница 220: ...Illustrated Parts Parts Page 58 Rear Cargo Box 1 2 3 4 5 6 5 Top Covers...
Страница 222: ...Illustrated Parts Parts Page 60 Hitches...
Страница 224: ...TAYLOR DUNN...