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300 / 400 / 900

11

Danger

Danger

1.2.1 Malfunctions

•

In case of troubles or other damages immediately disconnect the machine

of the power supply system.
Pay attention to chapter „ Residual dangers “

•

Report troubles or other damages immediately to a responsible person or

to the company

Taurox e. K.

•

Secure the device against misuse or accidental use.

1.2.2 Information signs and labels

•

Obligatory intent letterings, signs and labels and let them be readable.

•

Renew damaged or not any longer readable signs and label

1.2.3 Housing grounding (Earthing procedure)

The protective conductor must be connected to the protective contact plug (at
least 1.5mm²) and the bolt of the housing grounding (at least 10mm²) of the
control unit.

High leakage current! The leakage current is higher than 3.5mA.

It is not possible to use a fault Residual Current Device (RCD) to the power
supply.
Nevertheless a residual current protective device was installed, it switches the
machine off despite there is no malfunction.
If it is required to use the machine with a leakage current protector an isolation
transformer has to be used.

1.3 Residual dangers

1.3.1 Hazards during operation

Danger caused of high operation voltage!

Voltages up to DC 325 V appearing which are causing danger of life!
These voltages lead to muscular cramps, burnings, unconsciousness,
breathing arrest and death.

•

During operation hold all parts of the machine closed.

•

Do not open the machine.

Danger caused of hot surface!

During operation surfaces in the machine and tools can get hot.
The internal parts can reach a temperature up to 90°C.

•

Never touch internal parts in the cool down phase after switch off.

•

Never touch tools directly after operation in the cool down phase.

Danger in explosive substances areas!

•

Do not use the machine in explosive substances areas.

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Содержание 120

Страница 1: ...Article K813B Version B 30 Taurox e K 07 2020 User Manual Thread Tapping Machine 120 300 400 900 www thread tapping com ...

Страница 2: ...l thread tapping com Internet www thread tapping com Service E Mail service thread tapping com Phone 49 9964 6010141 This user manual is an integral part of the Typ Tauro Taurox ________________________________________ Serial No ________________________________________ Year of manufacture ________________________________________ Copyright Taurox e K 07 2020 ...

Страница 3: ...nes EN 61000 6 4 2007 A1 2011 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments EN 55011 2009 A1 2010 section 6 2 2 Industrial scientific and medical equipment Radio frequency disturbance characteristics Limits and methods of measurement EN 61000 6 2 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial en...

Страница 4: ...nd the manual please contact the manufacturer Only persons with adequat technical knowledge and knowledge of this machine are allowed to install and operate the machine Missing or inadequate knowledge of the manual results in the loss of any claim of liability on part of Taurox e K Taurox e K reserves the right to make alterations to its products in the interest of technical progress These alterat...

Страница 5: ...al property damage Caution Indicates a possible risk which can be followed by minor personal injury or property damage Attention Indicates a possible impending situation which can be followed by damages at the product or in the environment It communicates requirements which have to be absolutely considered for an accurate operation Note Indicates applications and other useful information It shows ...

Страница 6: ... symbol includes also Warning Warning of automatically running Indicates a possible risk which can be followed by injuries This symbol includes Warning Warning of hot surface Indicates a possible risk which can be followed by burnings This symbol includes Caution Warning of hand injuries Indicates a possible risk which can be followed by hand injuries and crush injuries This symbol includes Warnin...

Страница 7: ...13 2 2 Mechanical specification 13 2 2 1 Mechanical specification Tauro 120 14 2 2 2 Mechanical specification Taurox 300 14 2 2 3 Mechanical specification Taurox 400 14 2 2 4 Mechanical specification Taurox 900 14 2 2 5 Weight 14 2 3 Physical dimensions 15 2 3 1 Physical dimensions of the control unit 15 2 3 2 Physical dimensions of the machine pedestal 16 2 3 3 Physical dimensions of the Tauro 12...

Страница 8: ... Lubricant pulse 35 4 4 3 2 Air pulse 35 4 4 3 3 Air cleaning pulse 35 4 4 4 Motor settings 35 4 4 4 1 Rotating direction 35 4 4 4 2 Reverse speed 35 4 4 4 3 Release height 35 4 4 5 Quality parameter 36 4 4 5 1 Torque window 36 4 4 5 2 Blowhole detection 36 4 4 5 3 Counter 36 4 4 5 4 Depth tolerance 37 4 4 5 5 Brake depth 37 4 4 6 Parameter database 38 4 4 6 1 Default parameters 38 4 4 6 2 User de...

Страница 9: ... 7 Diagnostics Troubleshooting 48 7 1 Troubleshooting Error code 48 7 2 Contact Service 50 8 Servicing 51 8 1 General maintenance work 51 8 2 Change air filter 51 9 Wiring diagramn 52 10 Appendix A Accessories 53 11 Appendix A1 Quick change inserts 54 12 Appendix A2 Minimum lubricant unit 55 13 Appendix A3 Spindle feed system 57 14 Appendix A4 Pneumatic vice 59 15 Appendix C Breakage of thread too...

Страница 10: ... by the manufacturer are followed by the exclusion of liability to the company Taurox e K 1 1 4 Repairs and servicing It is not allowed to repair the machine by the user The machine has no parts which can be repaired by the user The machine has to be send to Taurox e K for repair 1 1 5 Decommissioning and disposing For the decommissioning and the disposal the environment regulations are valid of t...

Страница 11: ...ible to use a fault Residual Current Device RCD to the power supply Nevertheless a residual current protective device was installed it switches the machine off despite there is no malfunction If it is required to use the machine with a leakage current protector an isolation transformer has to be used 1 3 Residual dangers 1 3 1 Hazards during operation Danger caused of high operation voltage Voltag...

Страница 12: ...wear protective goggles Never touch the rotating spindle Before changing the tool switch off the drive spindle by the motor switch off 1 3 2 Hazards after power is turned off Danger by electric shock Capacitors in the device carry dangerous residual voltages up to 5 minutes after switching off the operating voltage Always wait min 5 minutes after switch of the machine before disconnecting the mach...

Страница 13: ...W Digital inputs 3 pcs 24 V Digital outputs 10 pcs 24 V 3 6 W short circuit proof Attention Time between switch off and on of the main supply If the driving unit was used with motor power torque and engine speed of the motor the starting current limitation has to cool down 2 3 minutes after switching off the machine The part which causes the starting current limitation can be ruined if the a m was...

Страница 14: ...16 blind hole 1 5 x D Torque range 2 40 Nm Rpm range 25 600 rpm Travel height adjustment 0 425 mm Column Ø75 L730 mm Spindle tool holder quick change holder 2 2 2 4 Mechanical specification Taurox 900 Thread capacity Thread cutting AlMg4 5Mn 3 3547 M6 M22 blind hole 2 0 x D X6CrNiMoTi17 12 2 1 4571 M6 M18 blind hole 1 5 x D Torque range 8 90 Nm Rpm range 25 250 rpm Travel height adjustment 0 425 m...

Страница 15: ...120 300 400 900 user manual 15 2 3 Physical dimensions 2 3 1 Physical dimensions of the control unit 27 400 400 218 362 442 480 Fig 2 1 View of the control unit ...

Страница 16: ...120 300 400 900 user manual 16 2 3 2 Physical dimensions of the machine pedestal 296 468 119 201 320 60 T slots DIN 650 12 141 76 ø75 Fig 2 2 View of the machine pedestal ...

Страница 17: ... 400 900 user manual 17 2 3 3 Physical dimensions of the Tauro 120 450 76 806 max 1085 0 488 69 79 201 254 319 5 296 469 164 411 150 45 91 125 ø75 Tauro 120 Fig 2 3 View of the thread tapping machine Tauro 120 ...

Страница 18: ...0 user manual 18 2 3 4 Physical dimensions of the Taurox 300 400 900 167 125 559 75 0 425 103 806 79 201 254 319 5 296 469 185 164 484 max 1200 45 ø75 400 Fig 2 4 View of the thread tapping machine Taurox 300 400 900 ...

Страница 19: ... Operating altitude 1000 m max above sea level from 1000 to 2500 m above sea level derating 1 5 per 100 m increase in altitude Degree of protection IP 54 Protection class I Corrosion immunity No special protection against corrosion Chemical resistance Ambient air must be free from higher concentrations of acids alkaline solutions corrosive agents salts metal vapours or other corrosive or electro c...

Страница 20: ...if all parts of the delivery are available complete Before installing the machine verify if the machine or the accessories have transport damages Verify if the installation underground is plane installation surface Verify the minimum load capacity See chapter weight Verify the operation conditions See chapter Operation conditions Verify the electrical specification See chapter Electrical specifica...

Страница 21: ...2 and screw one screw down light Screw down the screws A with a torque of 10 Nm Tauro 120 18 Nm Taurox 300 400 900 Remove the foam 3 3 1 5 A 4 2 B 4 3 Fig 3 3 Position or install the control unit at a suitable position that way that the cables are not exposed soiling s directly Install the control unit vertical with the fixation to the wall 1 4 on the work bench or a wall Dimension see chapter Mec...

Страница 22: ... pol with the data connector OP X363 of the drive unit 3 X361 X362 3 X261 2 X161 X162 X163 1 Fig 3 6 The thread tapping unit has a discharge current more than 3 5mA To avoid electrical electromagnetic interference and electric shock an installation of a second earth wire is necessary see chapter Housing grounding Connect the grounding screw M6 of the cover grounding X164 of the control unit 1 with...

Страница 23: ... 4 4 2 3 5 3 4 3 6 Fig 3 9 Rear and front view of the thread tapping machine with operating panel Taurox 300 400 900 2 Operating panel See chapter Operation 3 Drive unit Taurox 120 3 1 Quick change holder 3 2 Operating lever with start button 3 3 Adjustment wheel for the spindle counter balance system 3 4 Air cleaner for cooling system in 3 5 Air cleaner for cooling system out 3 5 Type plate 4 1 C...

Страница 24: ...e X368 Output lubricant unit green X161 X160 X163 1 X162 X164 1 5 1 2 1 3 1 1 X165 X163 X166 Fig 3 11 Rear and front view of the control unit 1 Control unit 1 1 Main switch 1 2 Control lamp for main switch 1 3 Mounting foot 1 5 Fuse 10 A T time lag Type G fuse 5x20 X160 Main connector X161 Motor power connector X162 Data connector DU X163 Data connector OP X164 Earthing screw of the earthing of th...

Страница 25: ...tment 2 15 Star grip for clamping the horizontal adjustment 2 16 Hinged bracket X263 Data connector OP X264 Operation lock external 3 pol concector M8x1 accessories 3 4 2 Turn main switch on Secure that the machine is not damaged and the mechanical and electrical installation was realised in a workmanlike manner Switch on the main switch 1 1 The control lamp 1 2 starts burning A start screen appea...

Страница 26: ...e hand and pull up the pressure cover A1 The quick change insert will be unclamped in this way Press the spring dowel pin B1 of the quick change insert B and remove the thread tool C 3 Insert tool C Insert the thread tool C into the quick change insert B The square C1 of the thread tool has to snap in the square B2 of the quick change insert B Plug the quick change insert B in the quick change hol...

Страница 27: ...on force reduces the lifetime of the thread tool and can affect the quality of the working process By turning the adjustment wheel to the right side the retraction force of the drive unit becomes stronger 3 4 5 Adjust the workpart and height adjustment 30 30 4 3 4 4 3 Fig 3 15 Open the clamping lever 4 3 Position the distance between spindle and workpiece higher than 10mm with the hand crank 4 4 I...

Страница 28: ...ivating the mains power supply If after running the drive by means of engine power speed and torque at the motor the power supply has been switched off the inrush current limitation must cool down for 2 3 minutes If this is not given heed to the component causing the inrush current limitation can be destroyed Note If the emergency stop has been engaged during process the tool can be removed from p...

Страница 29: ...menu 2 30 5 7 Nm mm 6 0 mm 2 30 Nm 1000 M5 6 1256 15 100 250 N 32 0 7 s 0 2 s 0 3 s 123 123 F B A C 1256 I 14 rpm Depth Torque Rotation speed Abort Torque exceeded Depth not reached Fig 4 1 A Message and quality level 1 37 6 2 Nm mm A1 A2 A3 1256 I 14 A4 A5 Abort Torque exceeded Depth not reached A1 messages See chapter messages A2 torque reached A3 depth reached A4 day counter i O green A5 day co...

Страница 30: ...eter Torque Stop parameter Depth Processing type Insert bolt Stop parameter Torque Stop parameter Depth Processing type Thread gauging C3 Lubricant settings Lubricant pulse active time C4 Lubricant settings Air pulse active time C5 Lubricant settings Air cleaning pulse active time C6 Rotating direction right Rotating direction left C7 Reverse speed at C8 Feed force in N only with feed for spindle ...

Страница 31: ...utton on Start at workpiece zero point on 10 0 mm Set tool to zero point and confirm value Start at torque detection on 0 50 2 50 Nm Processing types Threading blind hole on Chip breaking off on 1 0 50 5 mm first chip breaking 0 5 25 0 mm interval 45 90 180 270 0 5 12 5 mm chip clearance depth Reversions off on 3 15 per cut Threading through hole on Thread recutting on 10 90 torque reduction 0 2 8...

Страница 32: ...bbruch nach confirmation a faulty thread a faulty workpiece 1 32000 workpieces 1 250 threads per workpiece reset Depth tolerance off on 0 0 3 5 mm Tool wear off on 5 99 Wear limit Parameter database Default parameters load User defined parameters 0 99 data set Load overwrite System settings and system information Measuring unit mm inch Language german english spanish Display brightness without fun...

Страница 33: ...s startup setting is set to off by selecting a different startup setting to on 4 4 1 1 Start with start button Option on 4 4 1 2 Start at workpiece zero point Option on and enter parameter Enter parameter Run the tool with the control handle in the bore Save parameter by using the rotary knob 2 4 or the start button 3 2 The display automatically switches to the Task menu 4 4 1 3 Start at torque de...

Страница 34: ...or depth to the workpiece zero point which should be turned back by chip breaking 4 4 2 1 2 Reversions Option on off Option 3 15 maximum number of reversing 4 4 2 2 Threading through hole Option on 4 4 2 3 Thread recutting Option on You can adjust the torque reduction during the lead in chamfer 10 90 4 4 2 4 Thread forming Option on 4 4 2 5 Insert threaded bushing Option on You can select the shut...

Страница 35: ...3 to 3 0 seconds The impulse start takes place when the processing is finished 4 4 4 Motor settings 4 4 4 1 Rotating direction Option right left right left hand thread 4 4 4 2 Reverse speed Option 20 to 1000 rpm is always limited to the minimum or maximum rpm 4 4 4 3 Release height Option on off You can set a height of 5 mm to maximal travel above the workpiece zero point The release height is a v...

Страница 36: ...ing range is set by stop depth stop depth e g for tap clearance hole See chapter new messages 4 4 5 3 Counter 4 4 5 3 1 Day counter Option on You can reset the day counter The day counter is not reset when the machine is switched on Display while processing A good thread green bad thread red 2 30 5 7 Nm mm 1256 I 14 4 4 5 3 2 Workpiece counter Option off on You can set different counter variants a...

Страница 37: ...ce counter active C11 Workpiece counter number of pieces C12 Thread counter per part number of pieces 4 4 5 4 Depth tolerance Option off on You can set the depth tolerance from 0 mm 6 mm See chapter Quality messages 4 4 5 5 Brake depth Option off automatic manual Machine calculates brake depth during processing This is necessary for careful processing Due unfavorable processing parameters eg low t...

Страница 38: ...cess LED 2 7 of the menu key is off and operation is blocked The record number 0 is displayed in parameter area C9 in the operating menu 4 4 6 2 User defined parameters Option data set After selecting the data set number it is possible to load or to overwrite this data set During the charging process LED 2 7 of the menu key is off and operation is blocked In the operating menu the record number is...

Страница 39: ...ystem temperatures without function 4 4 7 5 System information 1 software release Control Unit 2 software release Operating Panel 3 software release Display 4 software release Drive Unit 12 piece counter Machine 4 4 7 6 Last error Display last error of processing message number for service 1 first error 2 second error 3 third error 4 fourth error 4 4 7 7 Unlock code without function 4 4 8 Extras N...

Страница 40: ...d in reverse Torque has been exceeded in reverse Drive spindle stops Drive spindle can be reversed in safety reverse mode with 50 rpm by using start button Abort Maximum number of reversions Depth not reached Threading blind holes The set number of reversions has been exceeded e g tool wear grounding improper cutting speed Path Main Menu Engine Settings Reversions Abort Torque exceeded Depth not r...

Страница 41: ... Path Main menu Quality Parameters Pipe Cavities Error Blowhole detected The torque has slightly dropped during processing e g pipe cavities or air pockets in cast material Path Main menu Quality Parameters Pipe Cavities Error Depth tolerance exceeded Adjusted depth tolerance was exceeded Thread with large pitch high speed and low torque is being processed Change depth tolerance correct the speed ...

Страница 42: ...ocked Machine ready again for processing by turning the motor switch 2 3 Attention Spindle not in initial position Spindle is not in initial position after power or exiting a menu position Run back spindle into initial position Attention Feed does not react The feed does not react after starting the foot switch Check the air supply Attention process distance covered The maximum travel range of the...

Страница 43: ...120 300 400 900 user manual 43 5 3 Error code SYSTEM ERROR 1234 An hardware error has arrived See chapter Troubleshooting Error code ...

Страница 44: ... exit of a PLC control can be layed directly without additional load to a digital input Proximity switches e g inductive proximity switches PNP can be connected to a digital input directly Digital outputs 10 pcs Digital outputs 24 VDC 3 6 W short circuit proof Type of outputs transistor Rated voltage 24 VDC 10 Rated current 150 mA per output Rated burden 3 6 W per output Potential separation none ...

Страница 45: ... ongoing orange Output process OK green 150 mA 150 mA 150 mA 150 mA 180 mA 180 mA 180 mA 180 mA X366 1 2 3 Output automation red 3 GND Output clamp thread Output clamp workpiece 150mA 150mA 180mA 180mA X367 1 2 3 Output air cleaning unit blue 4 GND Output air cleaning pulse Output ready signal 150 mA 150 mA 180 mA 180 mA X368 1 2 3 Output lubricant unit green GND Output lubricant unit air Output l...

Страница 46: ...should happen by an inductive proximity switch Only with feed system for the spindle Wire the input automation X364 3 Start 2 with an inductive proximity switch PNP br bk bl 24 V A GND 1 2 3 4 GND 24 V start 2 X364 Requirement exit A relais or a valve for a clamping unit should be connected Wire the exit automation X366 with a relais or a valve Respect the direction of the freerunning diode if pre...

Страница 47: ... unit M L I1 I2 Q1 Q2 1 2 3 1 2 3 4 X367 relay transistor 1 2 3 4 X364 SPS GND 24VDC external A B X364 1 2 3 4 C X364 Q2 Option A The input of the thread tapping unit is connected to a relais exit of a PLC control external power supply Option B The input of the thread tapping unit is connected to a relais exit of a PLC control internal power supply Option C The input of the thread tapping unit is ...

Страница 48: ...dware error Inform the technical service 1060 Temperature of the drive unit is exceeded Switch off the machine and let it cool down 1061 Temperature of the drive unit is undershoot Switch off the machine and regard chapter Operating conditions 1070 1072 short time power interruption Press and unlock the emergency Stopp button 1080 1083 Hardware error Inform the technical service 1084 motor switch ...

Страница 49: ...witch off the error message Switch off the machine by the main switch 1 1 If the error messages still appear again after switching off and on the machine by the main switch 1 1 please inform the technical service Attention Repair of electric devices are only allowed by qualified personnel Based on not qualified repairs substantial risks can happen Please inform the technical service in case of def...

Страница 50: ... 8 94372 Rattiszell Germany Phone 49 9964 6010141 Phone 49 9964 6010140 Fax 49 9964 6010139 E Mail service gewindebearbeitung de Note To avoid transport damages send the machine back in the original packaging Transport damages caused of improper packing the company Taurox e K is not liable for ...

Страница 51: ...Do not clean the machine with aggressive cleaning compounds Attention Do not use compressed air to clean the machine 8 2 Change air filter Check the air filter every 6 months to contamination and change it if neccessary Replace the air filter every 2 years Air filter Air incoming 3 5 article no K107A Air filter Air output 3 4 article no K124A 3 4 Fig 8 1 Air filter changing air output 3 4 3 5 Fig ...

Страница 52: ... 230V 1 85 6 0 Nm mm 6 0 mm 2 30 Nm 1000 rpm Tiefe torque rotation speed X361 X362 X363 X364 X365 X366 X367 X368 See chapter Digital Inputs and Outputs X263 Operating panel 2 Drive unit 3 Thread tapping machine 12 DS 57 N Fig 9 1 Connection diagram Tauro 120 and Taurox 300 400 900 See chapter Electrical Installation ...

Страница 53: ...r pulse Minimum lubricant unit 3V with lubricant pulse air pulse and air cleaning pulse Signalbar green yellow and red for optical quality evaluation in the field of view of processing Signal light column green yellow red and horn for quality evaluation Additional push buttons selection for parameter data base Key switch with locking of the user interface External operating lock input 24 V DC Conn...

Страница 54: ...M 4 5 5 X X 3 55 2 8 X X 4 0 3 0 M 3 5 X X 4 0 3 15 X X 4 5 3 4 M 4 M 6 X X 5 0 4 0 X X 6 0 4 9 M 4 5 6 M 8 X X X 6 3 5 0 X X X 7 0 5 5 M 7 M 9 10 X X X 8 0 6 2 M 8 M 11 X X X 9 0 7 0 M 9 M 12 X X 10 0 8 0 M 10 X X 11 0 9 0 M 14 X X 11 2 9 0 X X 12 0 9 0 M 16 X X 12 5 10 0 X X 14 0 11 0 M18 X 14 0 11 2 X 16 0 12 0 M20 X 16 0 12 5 X 18 0 14 0 X 18 0 14 5 M22 M24 X Adaptor to reduce Size 1 auf Size ...

Страница 55: ...ine E with the connector F with the machine Connect the compressed air hose C with the fitting D Connect the compressed air hose C to the commpressed air Compressed air 58 87psi 4 6bar cleaned with steam trap A E F C D B G 1 Commissioning G Lubricant tank G1 Cover for lubricant tank H1 Flow controller for dosing pump H2 Clamp lever for quantity controller H3 Indicator dose quantity I Adjusting scr...

Страница 56: ...icant when the machine is at rest machine on When a lubricating impulse is given the piston pump returns and is charged with lubricant After the set time the piston pump triggers the lubrication Therefore the set time is a delay of the lubrication This method prevents gassing of the lubricant and a continuous function with small quantities For quantities below 1 a time of 0 1 seconds should be set...

Страница 57: ...the compressed air hose to the fitting C and to the compressed air compressed air 58 116psi 4 8bar cleaned with steam trap A B C Commissioning D Flow control for the speed operation control E Pressure control for the setting of the feed force Hand injury warnings respectivly contusives D E Set at the pressure control E the desired feed force The feed force C8 is shown in the display 2 30 5 7 Nm mm...

Страница 58: ...after leaving the end position The torque identification can be set in the main menu start settings start If the start torque is exceedet the start depth will be set to 0 0 mm Disengage operating lever only for Taurox 300 400 900 A Disengage operating lever by dragging B Bring operating lever to a vertical position Warning of hand and crush injuries A B Secure the workpiece against torsional stiff...

Страница 59: ...th the connection D Connect the compressed air hose C to the compressed air Connect the compressed air hose of the clamp unit to the air connection G Compressed air 58 116 psi 4 8bar cleaned with steam trap A B C D E F G Commissioning G Air connection clamp unit H Manual action I Pressure control to set the clamping force K Pressure display Hand injury warnings respectivly contusives G H I K Set a...

Страница 60: ...0 10 0 15Nm M2 0 2 0 5 Nm M3 0 7 1 5 Nm M4 1 3 2 2 Nm M5 3 5 8 0 Nm M6 7 5 14 Nm M8 18 35 Nm M10 50 75 Nm These data are empirical values of tools with different qualities At high engine speeds it is recommended to select a low breakage as set value for the breakage If you need detailed breakage and cut data of the thread tools please ask the producer of the thread tools Based on the diversity of ...

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