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COPY

‑A5‑

Nov./29/ 12

Type

4-cycle gasoline

Displacement

123.7cc

Number of cylinder and arrangement Horizontal single cylinder  
Cooling method

Air-cooling

Valve train

DOHC(desmodromic) valve, chain / gear drive.

Chamber design

Pentroof (Hemispherical) type

Bore and Stroke

54mm x 54mm

Compression ratio

12.5 : 1

Intake   25
Exhaust 20

Valve timing:

(1mm lift)

 Intake    open

15°BTDC 

       closed

47°ABDC

 Exhaust  open

45°BBDC

       closed

10°ATDC

Lubricating method

Combined use of force feed system & splash lubrication system  

 Pump type

Trochoid type  

  Capacity

0.8 liter

Fuel to be used

Ignition system

C.D.I. ignition

Spark plug

NGK-ER8EH

Starting method  

Kickstarter system

Power transmission
 Clutch

Wet multi-disk   

 Operating mode

Mechanical

Transmission
 Type

Constant mesh, 5-speed return     

 Gear ratio  
  1st speed

2.357 (33 / 14)

  2nd speed

1.764 (30 / 17)

  3rd speed

1.400 (28 / 20)

  4th speed

1.136 (25 / 22)

  5th speed

1.000 (24 / 24)

rear-wheel-drive mechanism
 Type

Chain drive

Main Reference Value

High-octane gasoline
(research method: over 97 octane value)

Camshaft type

Items

Frequency

Refer to page

Clean and Inspect Spark Plug

Every 200km

P-C1

Inspect Valve Clearance

Every 500〜600km

Change Engine Oil

Every 1000〜2000km

P-C1

Adjust and Inspect Carburetor 

Each time

Depend on Carburetor type

Replace Oil Filter

Every 1500〜2000km

P-C2

Adjust Clutch Cable

Every 250km

P-C2

Inspect Clutch Friction Disc

Every 1000km

See Service Manual

Inspect Piston and Piston Ring

Every 1000km

See Service Manual

Inspect Piston Pin

Every 2000km

See Service Manual

Inspect Crankshaft

Every 1000km

See Service Manual

Inspect Cylinder Head and Cylinder

Every 2500km

See Service Manual

Inspect Crankcase

Every 2000km

See Service Manual

Inspect and Adjust

Maintenance period in the table is a guideline. You might need to work more frequently

depending on the motorcycle usage or condition.

We recommend more frequently maintenance than the maintenance period.

Содержание DESMO TWINCAM 4V

Страница 1: ...racing course Never use this product on public roads This kit is compatible with the above mentioned compatible models ONLY Note Do Not use this product for other models than listed above The cylinder...

Страница 2: ...these damaged parts as they are could lead to accidents When you notice something abnormal with your motorcycle while riding immediately stop riding and park your motorcycle in a safe place to check w...

Страница 3: ...is cylinder is aluminum one piece construction and the ceramic chrome plated inner wall allows the additional wear resistance and the reduced friction loss It also features both high gas tightness and...

Страница 4: ...clamp 13 1 2 2 12 Spark plug cap COMP 1 30700 DSM T00 1 13 Plug cord joint 1 00 01 1012 1 14 High tension cord 500 mm 1 00 01 1043 1 15 Hyper CDI 1 05 03 0003 1 16 Head cover gasket set 1 06111 DSM T...

Страница 5: ...1 136 25 22 5th speed 1 000 24 24 rear wheel drive mechanism Type Chain drive Main Reference Value High octane gasoline research method over 97 octane value Camshaft type Items Frequency Refer to pag...

Страница 6: ...film shortage at high temperatures In case you use the breather cap be sure to use an oil catch tank at the same time Due to large displacement engine blow by gas volume may increase Larger capacity c...

Страница 7: ...to stretch it too tight Turn the clutch release pinion clockwise until it comes to a halt and put the plain washer into the release pinion Clutch release arm Arm spring Plain washer 20 25N m 2 0 2 5k...

Страница 8: ...carburetor and pull out the spring and throttle valve Pass the inner cable of the throttle cable through the carburetor top cover and then through the spring And compressing the spring fix the top cov...

Страница 9: ...he spring fix the top cover and all to the throttle valve Fix the throttle valve to the carburetor by aligning a notch on the throttle valve with the throttle stop screw In the case of VM26 Insert the...

Страница 10: ...he spark plug Lightly apply the Aluminum Special the heat resistant lubricating agent to the threaded portion on the plug And tighten the plug Install an exhaust muffler according to the installation...

Страница 11: ...mp the top bridge at the highest point of the straight portion to avoid the tapered portion of front fork Before installing make sure that no interference occurs when the front fork is fully bottomed...

Страница 12: ...PIckup pulse Ignition AC output Neutral Switch Racing use A C G e n e r a t o r f o r S p a r k A C G e n e r a t o r f o r L i g h t i n g TAKEGAWA C D I Green Black Red Black Red Blue Yellow Green...

Страница 13: ...sity matches the region and outside temperature CAUTION Be sure to use a torque wrench and strictly keep the specified torque Gap Benchmark 0 6 0 7 mm Electrode section Gap Standard NGK ER8EH Plug wit...

Страница 14: ...er Lock nut Adjust nut Unfasten two bolts on the oil filter cover and detach the oil filter cover oil filter and oil filter spring Change of Oil filters Check the O ring in an oil filter cover and cha...

Страница 15: ...ed At idling Give the air screw a right turn The air fuel mixture gets dense Give the air screw a left turn The air fuel mixture gets lean Loosen the tightened air screw back to the 1 5 turn position...

Страница 16: ...0133 Main jet 90 00 03 0110 Main jet 150 00 03 0134 Main jet 92 00 03 0111 Main jet 152 00 03 0135 Main jet 95 00 03 0112 Main jet 155 00 03 0136 Main jet 98 00 03 0113 Main jet 158 00 03 0090 Main j...

Страница 17: ...timing adjustable at up to 24 degrees Integral ignition coil with built in CDI unit Fully covered stator coil to protect the ignition coil Weight saving R type 58 rotor 336 g Stator including cords 38...

Страница 18: ...uard 09 07 006 3F4L 09 07 002 4F5L Compact cool The oil Compact Cool is designed more compact compared to our current oil cooler and the best for mini motorcycles such as Monkey Gorilla The oil passag...

Страница 19: ...type andreducestheshockwhenthefrontshocksreboundandcompress L R Front Fork Set Both high rigidity and lightweight which are both essential for swingarm have been achieved with the well balanced struct...

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