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COPY

‑C1‑

Nov./29/ 12

Spark plug:

Detach a plug cap, and then a spark plug with a 

plug wrench.

With a wire brush or a plug cleaner, clear the plug

electrode section of the accumulated residues.

Check the plug gap with a thickness gauge.

And when the gap deviates from the benchmark,

adjust it by bending the electrode section.

Check if the electrode section is worn out, corroded

or burnt-out, or its insulator is damaged.

When necessary, change the spark plug.

With a wire brush or a plug cleaner, clear the plug

electrode section of the accumulated residues.

Check the plug gap with a thickness gauge.

And when the gap deviates from the benchmark,

adjust it by bending the electrode section.

Warm up the engine within a few minutes to normal

operating temperature.

Prepare an oil container under the drain bolt.

And drain the oil while the engine is warm.

Oil Change:

Add the engine oil in the specified amount.

Recommended oil:

SAE 10W - 40   20W - 50

API class, SF grade engine oil

Oil amount:

When oil change ONLY

:750cc

When rebuilt the engine

:800cc

Referring to the chart below, choose the engine oil

whose viscosity matches the region and outside

temperature.

CAUTION

Be sure to use a torque wrench and strictly keep the specified torque.

Gap

Benchmark : 0.6

0.7 mm

Electrode
section

Gap

Standard

・ 

NGK      : ER8EH

Plug with high thermal value (Cold type)

・ 

NGK      : ER9EH

Relationship between
temperatures and viscosity

Outside
temperatures

Install the drain bolt, and tighten it to the specified

torque.

Install the oil inlet cap.

Warm up the engine within a few minutes to normal

operating temperature.

Stop the engine once. Wait for a few minutes and

keep the motorcycle level to the ground, and then

check the oil amount with oil  level gauge on right 

crankcase.

Always keep the oil to the specified level.

(Use the same grade and brand oil.)

Caution : Be sure to follow the specified torque.

Inspections and Adjustments

WARNING

The inspections and adjustments are intended for use by qualified professional mechanics. Be sure that any person who does not have the proper
technique, experiences and knowledge will never work.

Apply a small amount of ALUMI SPECIAL on screws

of spark plug. Tighten the spark plug and install the 

plug cap.

Caution : Be sure to follow the specified torque.

Torque: 19.5

24.5 N

m(2.0

 2.5 kgf

m)

Remove the cap of oil inlet and add 750cc of engine

oil.

Upper limit

Lower
limit

Oil site window

Oil Inlet Cap

Содержание DESMO TWINCAM 4V

Страница 1: ...racing course Never use this product on public roads This kit is compatible with the above mentioned compatible models ONLY Note Do Not use this product for other models than listed above The cylinder...

Страница 2: ...these damaged parts as they are could lead to accidents When you notice something abnormal with your motorcycle while riding immediately stop riding and park your motorcycle in a safe place to check w...

Страница 3: ...is cylinder is aluminum one piece construction and the ceramic chrome plated inner wall allows the additional wear resistance and the reduced friction loss It also features both high gas tightness and...

Страница 4: ...clamp 13 1 2 2 12 Spark plug cap COMP 1 30700 DSM T00 1 13 Plug cord joint 1 00 01 1012 1 14 High tension cord 500 mm 1 00 01 1043 1 15 Hyper CDI 1 05 03 0003 1 16 Head cover gasket set 1 06111 DSM T...

Страница 5: ...1 136 25 22 5th speed 1 000 24 24 rear wheel drive mechanism Type Chain drive Main Reference Value High octane gasoline research method over 97 octane value Camshaft type Items Frequency Refer to pag...

Страница 6: ...film shortage at high temperatures In case you use the breather cap be sure to use an oil catch tank at the same time Due to large displacement engine blow by gas volume may increase Larger capacity c...

Страница 7: ...to stretch it too tight Turn the clutch release pinion clockwise until it comes to a halt and put the plain washer into the release pinion Clutch release arm Arm spring Plain washer 20 25N m 2 0 2 5k...

Страница 8: ...carburetor and pull out the spring and throttle valve Pass the inner cable of the throttle cable through the carburetor top cover and then through the spring And compressing the spring fix the top cov...

Страница 9: ...he spring fix the top cover and all to the throttle valve Fix the throttle valve to the carburetor by aligning a notch on the throttle valve with the throttle stop screw In the case of VM26 Insert the...

Страница 10: ...he spark plug Lightly apply the Aluminum Special the heat resistant lubricating agent to the threaded portion on the plug And tighten the plug Install an exhaust muffler according to the installation...

Страница 11: ...mp the top bridge at the highest point of the straight portion to avoid the tapered portion of front fork Before installing make sure that no interference occurs when the front fork is fully bottomed...

Страница 12: ...PIckup pulse Ignition AC output Neutral Switch Racing use A C G e n e r a t o r f o r S p a r k A C G e n e r a t o r f o r L i g h t i n g TAKEGAWA C D I Green Black Red Black Red Blue Yellow Green...

Страница 13: ...sity matches the region and outside temperature CAUTION Be sure to use a torque wrench and strictly keep the specified torque Gap Benchmark 0 6 0 7 mm Electrode section Gap Standard NGK ER8EH Plug wit...

Страница 14: ...er Lock nut Adjust nut Unfasten two bolts on the oil filter cover and detach the oil filter cover oil filter and oil filter spring Change of Oil filters Check the O ring in an oil filter cover and cha...

Страница 15: ...ed At idling Give the air screw a right turn The air fuel mixture gets dense Give the air screw a left turn The air fuel mixture gets lean Loosen the tightened air screw back to the 1 5 turn position...

Страница 16: ...0133 Main jet 90 00 03 0110 Main jet 150 00 03 0134 Main jet 92 00 03 0111 Main jet 152 00 03 0135 Main jet 95 00 03 0112 Main jet 155 00 03 0136 Main jet 98 00 03 0113 Main jet 158 00 03 0090 Main j...

Страница 17: ...timing adjustable at up to 24 degrees Integral ignition coil with built in CDI unit Fully covered stator coil to protect the ignition coil Weight saving R type 58 rotor 336 g Stator including cords 38...

Страница 18: ...uard 09 07 006 3F4L 09 07 002 4F5L Compact cool The oil Compact Cool is designed more compact compared to our current oil cooler and the best for mini motorcycles such as Monkey Gorilla The oil passag...

Страница 19: ...type andreducestheshockwhenthefrontshocksreboundandcompress L R Front Fork Set Both high rigidity and lightweight which are both essential for swingarm have been achieved with the well balanced struct...

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