maintenance/
troubleshooting
4
18
Synrad
Pulstar p100
operator’s manual
Troubleshooting
Note:
OEM p100 lasers can be operated at coolant temperatures up to 30 °C (86 °F) to reduce problems
associated with condensation; however, this may result in decreased laser performance and/or
reduced laser lifetime.
If water temperature is OK, verify that the coolant flow is between 5.7–7.6 lpm (1.5–2.0 GPM). The
simplest way to do this, if a flow meter is not available, is to disconnect the cooling tubing from the chiller
inlet (or the drain) and run the cooling water for 60 seconds into a five-gallon bucket; you should have
close to two gallons of water. If there is much less than two gallons of coolant, check the cooling path for
kinked or pinched cooling tubes or check the chiller for a clogged or dirty filter.
On OEM p100 lasers, the over-temperature fault (indicated by the
TMP
indicator turning red) is latched.
This means that if an over-temperature condition occurs the
TMP
indicator will turn red, the
Fault
Detected
output will Close, the
RDY
light goes out, the
Laser Ready
output will Open, and lasing is dis-
abled. Because of its latched condition, the
TMP
indicator will remain red even after the laser has cooled
sufficiently to begin operation.
To reset an over-temperature fault, lower coolant temperature below 30 °C and then cycle DC power
(remove DC power, wait 30 seconds, reapply DC power). When the
RDY
indicator illuminates, lasing is
enabled provided the
SHT
indicator is illuminated blue. If the
TMP
indicator remains red after cycling
power, continue to flow cooling water through the laser for a few more minutes and/or verify the coolant
flow rate and then cycle DC power again.
Symptom:
■
The
SHT
LED is flashing continuously because of a No-Strike condition as indicated by the follow-
ing status LED and I/O states:
INT
LED
– Green
Interlock Open
– Open
TMP
LED
– Green
Fault Detected
–
Closed
RDY
LED
– Yellow
Laser Ready
– Closed
SHT
LED
–
Blue (Flashing)
Shutter Open
– Closed
LASE
LED
– Off or Red
Laser Active
– Open or Closed
Possible Causes:
■
A No-Strike condition has occurred, possibly due to cold environmental conditions that may pre-
vent the gas from breaking down into a plasma state. If this occurs while a PWM signal is applied,
laser output is limited to a PWM duty cycle of approximately 5% (at 5 kHz).
Apply tickle pulses or a PWM Command signal (< 5% duty cycle) for 30 to 60 seconds. When the gas
breaks down into a plasma state, the laser will recover and begin lasing
immediately
at the commanded
power level without cycling DC power.
Symptom:
■
The
SHT
LED is repeating a two-blink error code and the following status LED and I/O states exist:
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