SWR ENGINEERING SOLIDFLOW Скачать руководство пользователя страница 28

Operating Instructions

28

11.  Maintenance

 

Warning!

 

Danger of shock with opened housing!

 

Switch off the supply voltage for all maintenance or repair works on the measuring system. The tube  
must not be in operation during a sensor exchange.

 

Repair and maintenance work must be carried out by trained or expert personnel only.

 

The system is maintenance-free.

12.  Warranty

Warranty is granted for one year starting from delivery date under the condition that the operating instructions 
have been followed, no interventions on the appliances have been made and the components of the system show 
no mechanical damage or wear resistance. 
 
In case of a defect during the warranty period, defective components are repaired or are replaced free of charge. 
Replaced parts turn into the property of SWR. If desired by the costumer that the parts should be repaired or 
replaced in its factory, then the costumer has to take over the costs for the SWR-service staff. 
 
SWR is not responsible for damage, which did not develop at the delivery article; especially SWR is not responsible 
for escaped profit or other financial damages of the customer.

13.  Trouble Shooting

 

Warning! 

The electrical installation must only be checked by expert personnel. 

Problem

Cause

Measure

Measuring system 
does not work.

Power supply 
interrupted.

Check the power supply. 

Break of a cable.

Check the connecting cables for a possible break of a cable.

Fuse defective.

Exchange the fuse in the field housing.

Device defective.

Please call SWR for further instructions.

Measuring system 
outputs wrong values.

Calibration not correct. 

Delete input signal correction, new calibration according to 
section 7.

Calibration shifted by 
abrasion on front end of 
sensor.

Delete input signal correction, new calibration according to 
section 7.

Sensor error.

Sensor not properly  
connected.

Check cable.

Sensor damaged.

Replace sensor.

No 24 Volt supply on 
sensor.

Assure power supply.

Voltage drop on the supply 
line too highly.

Examine cable lengths on the basis of the table in chapter 4.5 

(page 9).

Relay output - 
Relay flickering.

Hysteresis too small.

Increase hysteresis, check effects caused by external devices.

Do not open, as otherwise the warranty claim expires!

Содержание SOLIDFLOW

Страница 1: ...EN SolidFlow Monitoring of solids ...

Страница 2: ...the Sensor 5 4 4 Mounting of the Evaluation Unit 8 4 5 Overview of the Optional Use of the C Box 9 4 6 Use in Ex Hazard Array 10 5 Electrical Connection 11 6 Commissioning 12 7 Menu Structure of SolidFlow 14 8 Menu Parameters 16 9 Connection Examples 25 9 1 Digital Input 25 9 2 Impulse Output 25 10 Additional Information for the Use of FME 300 Unit with a C3 Box 26 11 Maintenance 28 12 Warranty 28...

Страница 3: ...ewest microwave technology The sensor is usable in metal ducts Through the coupling of the microwave in the duct it is created a homogenous measured field The microwave energy is being reflected by the solid particles and received by the sensor These signals are evaluated in frequency and amplitude Because of the selective frequency evaluation only moving particles are measured The measuring signa...

Страница 4: ...ctions Warning This symbol in the operating instructions marks actions which may represent a danger for life and limb of persons when carried out in an inexpert manner Attention All actions which may endanger objects are marked with this symbol in the operating instructions 3 3 Operational Safety The measuring system must be installed by trained and authorised personnel only Switch of the supply v...

Страница 5: ...l or inclined ducts the sensor should be mounted from top In case of duct diameters greater than Ø 200 mm or a special application one has to install up to three sensors which are located 120 mm apart from each other and moved by 120 towards each other The distances are valid for the vertical and horizontal installation position Follow the necessary distances of valves bows fans or cellular wheel ...

Страница 6: ...e union nut Fig 5 Installation of the sensor accommodation and the dummy plug Distance washer 1 mm O ring type sealing ring 36 x 3 Sensor accommodation Union nut Circlips for shafts Dummy plug q q q q q q q Fig 5 Installation of the sensor accommodation and the dummy plug It s important that the sensor does not intrude into the duct because otherwise the front end of the sensor will be worn by abr...

Страница 7: ...ation O ring type sealing ring 36 x 3 Distance washer 1 mm Circlip for shafts 20 x 1 2 Distance washer 1 mm Union nut Sensor q q q qq q q 1 2 Lock the sensor with the union nut dust proof and fix the sensor Fig 6b Adjustment of the sensor Flow direction Make sure you install a drip loop with the cable anywhere it may get wet to prevent water flow from reaching the sensor ...

Страница 8: ...g 8 Field housing C Box optional 4 4 Mounting of the Evaluation Unit The whole electronic equipment can be installed at a maximum distance of 300 m from the sensor The housing is prepared for wall mounting 90 120 244 254 237 Sensor Evaluation Unit PG11 98 86 36 64 ...

Страница 9: ... 2 meters The C Box contains additional safety devices and terminal resistors to guarantee the communication over the ModBus between the sensor and the evaluation unit even over longer distances Sensor C Box Evaluation Unit 2 m cable of the sensor manufactures firmly up to 300 m at sufficient conductor cross section 4 5 Overview of the Optional Use of the C Box ...

Страница 10: ...mmable type of dust IP Code 65 Maximum surface temperature 84 C with Ta 60 C Marking GasEx II 1 2D Ex tD A20 21 IP 65 T84 C II 2G Ex d IIC T5 T3 Group of equipment 2 Equipment category 2 Zone 1 For combustible mixtures from air and inflammable type of gas IP Code 65 Allowable process temperature 0 to 150 C Class of temperature T3 Maximum surface temperature 84 C with Ta 60 C Ex hazard array DustEx...

Страница 11: ...Close C Potential free Relay COM Common Conductor NC Potential free Relay NC Open RS 232 RX RS 232 Intersection Data TX RS 232 Intersection Data GND RS 232 Intersection Ground D out Digital Output Digital Output RS 485 B RS 485 Intersection Data B A RS 485 Intersection Data A GND RS 485 Intersection Ground D in1 Digital Intersection 1 Digital Intersection 1 D in2 Digital Intersection 2 Digital Int...

Страница 12: ...t corner of the the Menu touch screen panel Now press approx 5 seconds until the menu appears If the temperature indication is activated the button for the temperature indication is in the upper right corner in this case must be changed into the temperature indication first in order to be able to access the menu Basic Function It is sufficient to carry out a two point calibration normally min and ...

Страница 13: ...ulse unit So there will be one pulse every 100 kg Note please make sure that the indicated pulses do not exceed 50 pulses per second After changing the pulse configuration you will have to do a total reset of the evaluation unit by interrupting the power supply a few seconds Otherwise the changing wouldn t be activated Digital Input All digital inputs may be used for a reset of the totalizer Syste...

Страница 14: ... Alarm 10 to 110 in phys Units 2 3 Alarm Dead Time Range 0 1 99 9 s 2 4 Alarm Hysteresis 0 1 99 9 2 5 Operation Mode Choose Working Static Current Principle 2 6 Alarm Sensor Malfunction Choose on off 3 Analog Output 3 1 Beginning of Measuring Range Range 0 22 mA Standard 4 mA 3 2 End of Measuring Range Range 0 22 mA Standard 20 mA 3 3 MIN Point Range 0 22 mA Standard 3 mA 3 4 MAX Point Range 0 22 ...

Страница 15: ... Raw Value Adjust Initial Value 5 Impulse Output 5 1 Number of Impulses Mass Unit Range 0 01 99 9 6 Digital Input 6 1 Digital Input 1 6 1 1 Function Choose None Totalizer Reset 6 1 2 Direction of Action Choose Current Without Current 6 1 3 Filter Time Range 0 1 99 9 s 6 2 Digital Input 2 6 2 1 Function Choose None Totalizer Reset 6 2 2 Direction of Action Choose Current Without Current 6 2 3 Filte...

Страница 16: ...the Totalizer Choose h min s s per second min per minute h per hour With and select according to the display with leave the menu without any change with transfer the entry and leave the menu level 1 4 Decimal Point Adjust the digit in the display With and shift the comma is without function here and with transfer the entry and leave the menu level 1 5 Beginning of Measuring Range Enter the respect...

Страница 17: ...ve the menu without any change with transfer the entry and switch to a deeper menu level 2 1 Type of Alarm None min max With and select according to your significance with leave the menu without any change with transfer the entry and switch to a deeper menu level 2 2 Value of Alarm Threshold value Range 10 110 of the measuring range in phys units With leave the menu without any change with transfe...

Страница 18: ...rror Reaction by sensor error to the alarm and current output On Off With and select according to the display with leave the menu without any change with transfer the entry and leave the menu level 3 ANALOG OUTPUT With and select according to your significance with leave the menu without any change with transfer the entry and switch to a deeper menu level 3 1 Starting Range Value for the output mi...

Страница 19: ... leave the menu level 3 5 Threshold Value Value for alarm Sensor error or internal alarm at the same time Rel 3 goes down Range 0 22 mA Standard 3 mA With set the value to 0 0 to start enter the numbers of the measuring range with transfer the entry and leave the menu level 3 6 Filter Time Adjustable damping for the current output Range 0 1 999 9 s Standard 1 s With set the value to 0 0 to start e...

Страница 20: ...range from 0 01 to 9 99 Setting is 1 0 With set the value to 0 0 to start enter the numbers of the measuring range with transfer the entry and leave the menu level 4 2 Calibration Filter Damping filter for setting unsteady signals during the calibration Has no effect on output and display 0 1 to 999 9 s With set the value to 0 0 to start enter the numbers of the measuring range with transfer the e...

Страница 21: ... initial value to the value displayed 4 4 5 Calibration Point N Measuring Value Only necessary if you are disturbed by the non linearity see diagram on the right side The measuring points of the nominal characteristic curve will be typed in and calibrated to the actual characteristic curve The customization will be done by the evaluation unit The output values are linear Measuring value in phys un...

Страница 22: ...try and switch to a deeper menu level 6 1 Digital In 1 For connection examples see paragraph 9 1 With and select according to your significance with leave the menu without any change with transfer the entry and switch to a deeper menu level 6 1 1 Function No function external reset of totalizer With and select according to the display with leave the menu without any change with transfer the entry ...

Страница 23: ...leave the menu level 7 2 ModBus Address ModBus address in RTU Mode slave Selectable address 1 255 With set the value to 0 0 to start enter the numbers of the measuring range with transfer the entry and leave the menu level 7 3 Contrast Display contrast for a better legibility With and adjust fast with and adjust slowly to the contrast required with transfer the entry and leave the menu level with ...

Страница 24: ...lue do not represent the temperature of product With and select according to your significance with leave the menu without any change with transfer the entry and leave the menu level 7 7 Total Counter Switches the totalizer on off With and select according to your significance with leave the menu without any change with transfer the entry and leave the menu level 8 Storage Only with change and lea...

Страница 25: ...Operating Instructions 25 9 Connection Examples 9 1 Digital Input UST 9 2 Impulse Output R Ub 0 7 V l RV UST 1 6 V 20 mA 2 kW Open 0 V Closed Ub 0 7 V Open Ub Closed 0 7 V Open Collector Open Collector ...

Страница 26: ...ions 26 10 Additional Information for the Use of a FME 300 Unit with a C3 Box Connection Evaluation Unit C3 Box 2 m max 300 m Each sensor is recognized by its own address The address is signed on the sensor rating plate ...

Страница 27: ...calibration 4 4 Calibration Sensor 1 4 4 1 Sensor on Off 4 4 2 Calibration Factor Sensor 4 4 3 Calibration Point 1 Value 4 4 4 Calibration Point 1 Raw Value 4 4 5 Calibration Point 2 Value 4 4 6 Calibration Point 2 Raw Value analogue for all further calibration points 4 5 Calibration Sensor 2 like sensor 1 4 6 Calibration Sensor 3 like sensor 1 The calibration of each sensor is to be done as it is...

Страница 28: ...ot develop at the delivery article especially SWR is not responsible for escaped profit or other financial damages of the customer 13 Trouble Shooting Warning The electrical installation must only be checked by expert personnel Problem Cause Measure Measuring system does not work Power supply interrupted Check the power supply Break of a cable Check the connecting cables for a possible break of a ...

Страница 29: ...curacy 2 5 in calibrated range Evaluation Unit Supply voltage 110 240 V AC 50 60 Hz optional 24 V DC Power consumption 20 W 24 VA Current consumption Max 1 A 24 V Protection category IP 65 to EN 60 529 10 91 Operating temperature 10 45 C 14 113 F Enclosure dimensions 225 x 237 x 174 W x H x D Weight Approx 2 5 kg Additional data Cable glands 3 x M16 4 5 10 mm Ø Screw terminals 0 2 2 5 mm AWG 24 14...

Страница 30: ...EN SolidFlow Monitoring of solids Quick Start Guide ...

Страница 31: ... is started by an invisible key in the bottom left hand corner of the touch screen panel Now press approx 5 seconds until the menu appears If the temperature indication is activated the button for the temperature indication is in the upper right corner in this case must be changed into the temperature indication first in order to be able to access the menu It is sufficient to carry out a two point...

Страница 32: ...ion 7 8 9 Cal Factor 4 5 6 1 0 1 2 3 C 0 8 C GTS Inc PO Box 799 Shalimar FL 32579 Ph 850 651 3388 Fx 850 651 4777 Email info onthelevel com Website www onthelevel com Once you set your calibration points achieve a two runs of material and note the results Weigh your material and calculate the difference Once you know the difference go to back to menu 4 1 and adjust in the difference in a percentag...

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