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AMI INSPECTOR Oxygen

Safety Instructions

A-96.250.701 / 140716

AMI INSPECTOR Oxygen -
Operator’s Manual

This document describes the main steps for instrument setup, oper-

ation and maintenance.

Safety Instructions

General

The instructions included in this section explain the potential risks

associated with instrument operation and provide important safety

practices designed to minimize these risks.
If you carefully follow the information contained in this section, you

can protect yourself from hazards and create a safer work environ-

ment.
More safety instructions are given throughout this manual, at the

respective locations where observation is most important.
Strictly follow all safety instructions in this publication.

Target

audience

Operator: Qualified person who uses the equipment

for its intended purpose.
Instrument operation requires thorough knowledge of applications,

instrument functions and software program as well as all applicable

safety rules and regulations.

OM Location

The AMI Operator’s Manual shall be kept in proximity of the instru-

ment.

Qualification,

Training

To be qualified for instrument installation and operation, you must:



read and understand the instructions in this manual as well as

the Material Safety Data Sheets.



know the relevant safety rules and regulations.

Содержание AMI INSPECTOR Oxygen

Страница 1: ...AMI INSPECTOR Oxygen Version 6 00 and higher A 96 250 701 140716 Operator s Manual...

Страница 2: ...n contact your nearest SWAN representative or the manufacturer SWAN ANALYTISCHE INSTRUMENTE AG Studbachstrasse 13 8340 Hinwil Switzerland Internet www swan ch E mail support swan ch Document Status Ti...

Страница 3: ...4 3 2 2 Connect the Sample Outlet 15 3 3 Install the Swansensor Oxytrace G 16 3 4 Electrical Connections 17 3 5 Connection Diagram 18 3 5 1 Power Supply 19 3 6 Relay Contacts 21 3 6 1 Input 21 3 6 2 A...

Страница 4: ...comparison measurement 38 6 6 5 Completion of the measurement 39 6 7 Replacing Fuses 40 6 8 Replacing the Battery 41 6 9 Longer Stop of Operation 41 7 Error List 42 8 Program Overview 45 8 1 Messages...

Страница 5: ...safety instructions are given throughout this manual at the respective locations where observation is most important Strictly follow all safety instructions in this publication Target audience Operato...

Страница 6: ...low the prevention instructions carefully WARNING Severe injuries or damage to the equipment can occur if such warnings are ignored Follow the prevention instructions carefully CAUTION Damage to the e...

Страница 7: ...R Oxygen Safety Instructions A 96 250 701 140716 5 Warning Signs The importance of the warning signs in this manual Electrical shock hazard Corrosive Harmful to health Flammable Warning general Attent...

Страница 8: ...bility for any claim resulting from unauthorized modification or alter ation WARNING Risk of Electrical Shock If proper operation is no longer possible the instrument must be disconnected from all po...

Страница 9: ...or longer battery life the back light of the LC Display is dis abled Continuous operation using power adapter The battery should be discharged at least once a month normal usage until the monitor auto...

Страница 10: ...ectrode is the most widely used oxygen sensor for measuring oxygen dissolved in a liquid The basic principle is that there is a cathode and an anode submersed in an electrolyte and a voltage is applie...

Страница 11: ...the flow regulating valve D where the flow rate can be adjusted Then the sample flows into the measuring cell C were the Oxygen concentration and temperature of the sample is measured The sample leave...

Страница 12: ...250 701 140716 AMI INSPECTOR Oxygen Product Description 2 2 Instrument Overview A B C D E AMI Transmitter Oxygen sensor Flow cell Flow sensor Flow regulating valve F G Sample inlet Sample outlet A B D...

Страница 13: ...played Electronics Aluminium with a protection degree of IP 66 NEMA 4X housing Ambient temperature Humidity Display 10 to 50 C 10 90 rel non condensing backlit LCD 75 x 45 mm Sample requirements Flow...

Страница 14: ...rent free electrode system Robust 25 m fluoropolymer diaphragm Measuring range 0 20 ppm O2 25 C Automatic range switching Range 0 1 to 9 99 ppb 10 to 199 9 ppb 200 to 1999 ppb 2 to 20 ppm 0 200 satura...

Страница 15: ...ttery is fully charged Installation Connect the sample inlet and outlet see Connecting Sample Inlet and Outlet p 14 Install the Swansensor Oxytrace G into the flow cell see Install the Swansensor Oxyt...

Страница 16: ...1 Connect the Sample Inlet to the Quick Lock Coupling The AMI INSPECTOR Oxygen is delivered with a quick lock cou pling To connect the sample line to the AMI INSPECTOR Oxygen simply push the nipple in...

Страница 17: ...rough the union nut B as far as it reaches the stop of the threaded tube E 3 Tighten the union nut 1 rotation using an open ended spanner Hold Body from turning with a second wrench 4 Put the FEP Tube...

Страница 18: ...t during transport and storage To install the sensor proceed as follows 1 Unscrew the fixing sleeve A 2 Remove the transport protection cap B 3 Clean the Swansensor Oxytrace G C with water 4 Install t...

Страница 19: ...ed cable glands Wire For Relays Use max 1 5 mm2 AWG 14 stranded wire with end sleeves For Signal Outputs and Input Use 0 25 mm2 AWG 23 stranded wire with end sleeves WARNING External Voltage External...

Страница 20: ...Installation 3 5 Connection Diagram CAUTION Use only the terminals shown in this diagram and only for the mentioned purpose Use of any other terminals will cause short circuits with possible correspon...

Страница 21: ...elays USB signal output logger 36h at minimal load use of logger only In case that the battery is discharged completely the firmware will automatically shut down Switch Power ON OFF Switch the instrum...

Страница 22: ...LED indicator for power on 2 pin AC inlet IEC 320 C8 for detachable country specific power cord Power cords Two different power cords are supplied Power cord with type C plug Europlug Power cord with...

Страница 23: ...t use with capacitive or inductive loads Max load 1 A 250 VAC Alarm output for system errors Error codes see Error List p 42 Programming see menu 5 3 1 p 59 NOTICE With certain alarms and certain sett...

Страница 24: ...1 3 7 Signal Output The optional signal output 0 4 20 mA PCB can be plugged onto the USB interface PCB NOTICE Max burden 510 Terminals 16 and 15 For programming see menu 5 2 Signal Outputs p 55 Termin...

Страница 25: ...p 9 2 Wait until the flow cell has been completely filled 3 Switch on power 4 Adjust the sample flow to 8 25 l h 5 Let the instrument run in for 1 h 4 2 Programming Programming Program all parameters...

Страница 26: ...hanges to move back to the previous menu level B to move DOWN in a menu list and to decrease digits C to move UP in a menu list and to increase digits D to open a selected sub menu to accept an entry...

Страница 27: ...nal outputs B ERROR Error Fatal Error C Relay status D Battery status remaining operating time in h E Time F Process values G Sample Temperature upper lower limit not yet reached upper lower limit rea...

Страница 28: ...ers that might need to be modified during daily routine Normally password protected and used by the process operator Subset of menu 5 Installation but process related Menu Installation 5 For initial i...

Страница 29: ...the new parameter is set 5 1 2 Sensors Sensor type FOME Temperature NT5K Standards Disinf Free chlorine 4 4 1 Logger Log interval 30 min Clear logger no 4 1 3 Logger Clear logger no Log interval 30min...

Страница 30: ...or can not be calibrated any more and or the instrument shows a corresponding error message if the sensor signal is very unstable 6 2 Stop of Operation for Maintenance 1 Shut off power of the instrume...

Страница 31: ...lothes In case of accidental contact with the eyes wash immediately with clear water and contact a physician Show him the label of the bottle or this section of the manual Short contact with skin is h...

Страница 32: ...w the sensor cap onto the sensor to allow the ex cess electrolyte to escape without building up too much pres sure inside the electrode Fasten sensor cap tightly 7 Clean the sensor thoroughly and dry...

Страница 33: ...Before cleaning stop operation as described in Stop of Operation for Maintenance p 28 1 Dismount the Swansensor Oxytrace G see Electrolyte ex change p 29 2 Clean the sensor with a soft tissue and rin...

Страница 34: ...ng is stable the microprocessor will store the calibration data in the memory The end of the calibration is indicat ed on the display To perform a calibration proceed as follows 1 Navigate to menu Mai...

Страница 35: ...out 24 A to 41 A If the measuring values are not stable during the measuring period the calibration will be discarded 8 Press Enter to confirm the cali bration 3 1 5 Calibration Place the electrode in...

Страница 36: ...or the AMI Oxytrace AMI Oxytrace QED these are continuous monitoring of sample flow continuous monitoring of the temperature inside the transmit ter case periodic accuracy test with ultra high precisi...

Страница 37: ...ion interval maxi mal deviation of temperature and measuring result Procedure The standard workflow includes the following steps 1 Activate SWAN Quality assurance procedure 2 Pre test 3 Connect instru...

Страница 38: ...e compensation Sensor is in working condition On line instrument Monitor AMI Oxytrace Good order and condition Flow cell free of particles Sensor surface free of deposits Check message list Review the...

Страница 39: ...ample line of the monitor AMI Oxytrace A with the sample inlet of the reference instrument AMI Inspector Oxygen B Use the supplied tube made of PA 3 Connect sample outlet of the reference instrument A...

Страница 40: ...rm 8 Read temperature value of the ref erence instrument and enter un der Inspector Temp by using the or keys 9 Press Enter to confirm 10 Press Enter to continue The results are saved in QA History re...

Страница 41: ...preparation or flow regulating valve at flow cell again 2 Close flow regulating valve of the AMI Inspector 3 Disconnect the AMI Inspector by removing the tubes and con nect the sample outlet of the Mo...

Страница 42: ...ical shocks Make sure that the devices connected to the following con tacts are disconnected from the power before continuing the installation relay 1 relay 2 alarm relay Find and repair the cause for...

Страница 43: ...ainboard 5 Disconnect battery plug B and replace the battery 6 9 Longer Stop of Operation 1 Shut off power of the instrument 2 Stop sample flow 3 Remove the Swansensor Oxytrace G 4 Clean the sensor wi...

Страница 44: ...bold and orange Errors which indicate a hardware failure of the instrument Such Errors are marked E0xx bold and red Error or fatal Error Error not yet acknowledged Check Pending Errors 1 1 5 and take...

Страница 45: ...04 Saturation Alarm low check process check programmed value see 5 3 1 4 p 60 E007 Sample Temp high check process check programmed value see 5 3 1 3 1 p 60 E008 Sample Temp low check process check pro...

Страница 46: ...Relay contact Relay 1 2 see 5 3 2 and 5 3 3 p 61 E019 Quality Assurance Perform QA Procedure using a reference instrument e g AMI Inspector E024 Input active See If Fault Yes is programmed in Menu see...

Страница 47: ...service Calibration simulation of outputs and set time date Please protect with password Menu 4 Operation is for the user allowing to set limits alarm values etc The presetting is done in the menu In...

Страница 48: ...ars Days Hours Minutes Seconds 2 1 4 1 2 1 4 Sensors Sensor Current Value 2 2 2 2 1 Raw value tc Raw value Saturation Cal History Number 2 2 1 5 1 2 2 1 5 Date Time Sat Current Air pressure Miscellane...

Страница 49: ...libration Calibration 3 1 5 Menu numbers 3 1 Service Electrolyte Last filling 3 2 3 2 1 Remaining amount Remaining time New Filling 3 2 1 5 Simulation Alarm Relay 3 3 1 3 3 Relay 1 3 3 2 Relay 2 3 3 3...

Страница 50: ...00 4 2 2 4 2 3 Hysteresis 4 2 x 200 Delay 4 2 x 30 Input Active 4 2 4 1 4 2 4 Signal Outputs 4 2 4 2 Output Control 4 2 4 3 Fault 4 2 4 4 Delay 4 2 4 5 Logger Log Interval 4 3 1 4 3 Clear Logger 4 3 2...

Страница 51: ...e Temp Case Temp high 5 3 1 5 1 5 3 1 5 Case Temp low 5 3 1 5 2 Relay 1 2 Function 5 3 2 1 5 3 3 1 5 3 2 5 3 3 Parameter 5 3 2 20 5 3 3 20 Setpoint 5 3 2 300 5 3 3 301 Hysteresis 5 3 2 400 5 3 3 401 D...

Страница 52: ...rror code date time of issue and status active acknowledged cleared 65 errors are memorized Then the oldest error is cleared to save the newest error circular buffer 2 Diagnostics In diagnostics mode...

Страница 53: ...ssure in hPa 2 2 3 QA History Review QA values Number Date Time Deviation oxygen Deviation Temperature Status of QA check of the last quality assurance procedures 2 3 Sample 2 3 301 Sample ID Shows th...

Страница 54: ...olyte exchange recommended 3 2 1 5 New Filling Select Yes after electrolyte exchange to reset the counter 3 3 Simulation To simulate a value or a relay state select the alarm relay relay 1 and 2 signa...

Страница 55: ...ec 4 2 Relay Contacts See Relay Contacts p 21 4 3 Logger The instrument is equipped with an internal logger The data can be copied to the USB stick installed in the transmitter The logger can save app...

Страница 56: ...one With flow measurement select Q Flow 5 1 1 2 O2 Offset Manual small correction of the offset Range 5 to 5 ppb 5 1 2 Quality Assurance Switch the Quality Assurance on or off 5 1 2 1 Level Select qua...

Страница 57: ...the connected device works with the same current range Available ranges 0 20 mA or 4 20 mA 5 2 1 3 Function Define if the signal output is used to transmit a process value or to drive a control unit A...

Страница 58: ...dpoint for the bilinear scale Parameter Oxygen Range low 0 00 ppb 20 00 ppm Range high 0 00 ppb 20 00 ppm Parameter Temperature Range low 30 to 130 C Range high 30 to 130 C Parameter Sample flow Range...

Страница 59: ...PD controller The combination of a P controller with a D controller will minimize the response time to a fast change of the process value If the derivative time is set to zero the D controller is swit...

Страница 60: ...flow 5 2 1 43 12 Setpoint Range 0 50 l h 5 2 1 43 22 P Band Range 0 50 l h 5 2 1 43 Control Parameters if Parameter Saturation 5 2 1 43 13 Setpoint Range 0 200 5 2 1 43 23 P Band Range 0 200 5 2 1 43...

Страница 61: ...erature low 5 3 1 1 Alarm Oxygen 5 3 1 1 1 Alarm High If the measured value rises above the alarm high value the alarm relay is activated and E001 is displayed in the message list Range 0 00 ppb 20 00...

Страница 62: ...hould be issued 5 3 1 3 1 Alarm High If the measured value rises above the alarm high value the alarm relay is activated and E007 is issued Range 30 100 C 5 3 1 3 22 Alarm Low If the measured value ri...

Страница 63: ...ay 2 is equal For reason of simplicity only the menu numbers of Relay 1 are used in the following 1 First select the functions as Limit upper lower Control upwards downwards Timer Fieldbus 2 Then ente...

Страница 64: ...h relays are needed relay 1 to open and relay 2 to close the valve 5 3 2 22 Parameter choose one of the following process values Oxygen Temperature Sample Flow Saturation 5 3 2 32 Settings Choose the...

Страница 65: ...needed to open a completely closed valve Range 5 300 Sec 5 3 2 32 32 Neutral zone Minimal response time in of the runtime If the requested dosing output is smaller than the response time no change wil...

Страница 66: ...with the or keys Range 00 00 00 23 59 59 5 3 2 44 Run Time see Interval 5 3 2 54 Delay see Interval 5 3 2 6 Signal Outputs see Interval 5 3 2 7 Output Control see Interval The relay contact can be ac...

Страница 67: ...ameters are needed 5 3 4 Input The functions of the relays and signal outputs can be defined depending on the position of the input contact i e no function closed or open 5 3 4 1 Active Define when th...

Страница 68: ...ut is deactivated before returning to normal operation Range 0 6 000 Sec Cont Controller continues normally Hold Controller continues on the last valid value Off Controller is switched off No No messa...

Страница 69: ...arameters are kept in memory All other values are set back to default values Completely Sets back all values including communication parameters 5 4 3 Load Firmware Firmware updates should be done by i...

Страница 70: ...ned 5 5 1 Protocol Profibus 5 5 20 Device address Range 0 126 5 5 30 ID Nr Range Analyzer Manufacturer Multivariable 5 5 40 Local operation Range Enabled Disabled 5 5 1 Protocol Modbus RTU 5 5 21 Devi...

Страница 71: ...20 mA Function linear Scaling Range low 0 00 ppb Scaling Range high 10 00 ppm Alarm Relay Alarm oxygen Alarm high 10 00 ppm Alarm oxygen Alarm low 0 00 ppb Alarm oxygen Hysteresis 100 ppb Alarm oxyge...

Страница 72: ...rs Reset time 0 Sec Settings Control Parameters Derivative Time 0 Sec Settings Control Parameters Control Timeout 0 Min Settings Act Time prop Cycle time 60 s Settings Act Time prop Response time 10 s...

Страница 73: ...AMI INSPECTOR Oxygen Default Values A 96 250 701 140716 71 Miscellaneous Language English Set default no Load firmware no Password for all modes 0000 Sample ID Interface Protocol USB Stick...

Страница 74: ...31 D Default Values 69 E Electrolyte exchange 29 Establish Sample Flow 23 external devices 19 F Fluidics 9 I Input 21 Instrument Setup 13 38 L Longer Stop of Operation 41 P Power ON OFF 19 Power Suppl...

Страница 75: ...AMI INSPECTOR Oxygen Notes A 96 250 701 140716 73 12 Notes...

Страница 76: ...iary companies and distributors cooperates with independent representatives all over the world SWAN Products Analytical Instruments for High Purity Water Feedwater Steam and Condensate Potable Water P...

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