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Susteco Big Hanna T120, Руководство по эксплуатации

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Art no 

Name 

A 

Electrical cabinet  

110205  Motor cylinder  
110250  Motor inconveyor  
110410  Motor fan  
110131  Safety magnet contact  
110141  Safety magnet contact key  
110121  Inductive sensor ‘inspection door pos.’  
110125  Emergency stop button  
110175  Heater  
110231  Temperature sensors  
110232  Temperature sensors  

 

See Machine specification for full details on electrical parts.  

Содержание Big Hanna T120

Страница 1: ...Susteco ABBigHannaOperational Manual T480_O_15004_Susteco_en Let your food waste grow OPERATION MANUAL MODEL T480...

Страница 2: ...employees are informed about all relevant contents in this manual before usage This manual shall be stored in a manner so that it is kept safe for the lifespan of the composter This manual informs th...

Страница 3: ...OPERATIONAL TRAINING 1 8 SUPPLY DATA FOR ELECTRICITY 1 9 CAPACITY EQUIPMENT MEASUREMENTS ELECTRICAL SUPPLY ENERGY CONSUMPTION 1 10 USAGE OF COMPOST MATERIAL 1 10 1 SECONDARY TREATMENT OF THE COMPOST M...

Страница 4: ...GISTRATION OF WEIGHT OF FOOD WASTE PELLETS AND COMPOST WITH SCALES CONNECTED TO THE TOUCH PANEL OPTIONAL 3 8 CLEARING A BLOCKAGE 3 8 1 ALARM INFEED IN CONVEYOR HAS AUTOMATICALLY REVERSED 2 TIMES BUT I...

Страница 5: ...D WASTE 4 2 1 WHAT TO PUT INTO THE COMPOSTER 4 2 2 WHAT NOT TO PUT INTO THE COMPOSTER 4 3 HEAT THE FLOW THROUGH SYSTEM 4 3 1 FUNCTION OF WAIT TIME NUMBER OF ROTATIONS 4 3 2 TEMPERATURE SENSORS 4 4 MOI...

Страница 6: ...LOW TEMPERATURE LESS THAN 50 C 6 8 1 TOO MUCH WATER IN THE MATERIAL 6 8 2 LACTO BACTERIA 6 9 H NORMAL TEMPERATURE 50 65 C AND HIGH MOISTURE 6 10 I HIGH TEMPERATURE MORE THAN 65 C AND HIGH MOISTURE 6 1...

Страница 7: ...MERGENCY STOP 10 2 ALARM INDICATOR 10 2 1 ALARM LOG 10 3 ALARM CYLINDER IS NOT ROTATINGACCORDING TO SETTINGS 10 3 1 INDUCTIVE SENSOR 110121 FOR INSPECTION DOOR POSITION 10 4 ALARM CYLINDER MOTOR INVER...

Страница 8: ......

Страница 9: ...can be found in a separate manual Note Machines can be ordered according to customer s specification and pictures and description in this manual may not apply directly in these circumstances Always co...

Страница 10: ...omer and the exclusive liability of the manufacturer The Customer must make a claim in writing to Susteco AB or the Distributor that the Composter is defective within a reasonable time after he she ha...

Страница 11: ...ble EN ISO 12100 2011 Safety of Machinery General principles for design Risk assessment and risk reduction EN 60204 1 2010 Electrical equipment of machines General requirements 1 5 CAUTION LABELS The...

Страница 12: ...apacity of the inlet is 80 l Max rotation of cylinder per 24h is 240 rotations 1 6 4 DEFINITIONS Source www ofmpub epa gov www eionet europa eu and www wastestudies com Food waste 1 Uneaten food and f...

Страница 13: ...and moisture content must be appropriate The Big Hanna Composter is manufactured especially with food waste in mind Not all organic or compostable wastes are suitable Note that this composter is not...

Страница 14: ...n more important is the raw material fed into the machine i e the food waste If the food waste is sterilized by using chemicals pesticides cold heat or even ingredients that inhibit bacterial growth b...

Страница 15: ...ine Lighting around the machine Transport Falls from height Slips and trips Manual handling Pest control There is a possible risk for infection from collecting food waste that varies from site to site...

Страница 16: ...These clothing gloves should not be the same as the ones used when working with the compost since there is a risk for re contaminating the compost 1 7 3 SLIPS AND TRIPSDUE TO SPILLAGE Accidental spil...

Страница 17: ...spection door s on hood 1 2 2 2 Access door s in to cylinder 1 1 2 2 2 Visual digital display Measurements Length mm 1 935 2 320 3 820 4 800 6 408 Width mm 880 1 080 1 080 1 400 2 000 Height mm 1 470...

Страница 18: ...ways consult Machine specification for details on each specific machine Note Susteco AB reserves the right to modify at any time and without notice any or all of its products features designs componen...

Страница 19: ...he compost material that comes out from the composter and the excess water that is collected from the condensation trap The results from the measurements of the compost material depends 100 on the inc...

Страница 20: ...he more meat and fish that is added to the composter the more smell the decomposing process produces In order to minimize the smell the composter is equipped with a ventilation system that sucks out e...

Страница 21: ...T BE SWITCHED OFF AT THE MASTER SWITCH AND LOCKED The infeed hopper lid is equipped with a magnetic limit switch connected to a safety plc when the lid is lifted the in conveyor stops All four inspect...

Страница 22: ...sing the reset button 1 13 5 EMERGENCY STOP When an emergency stop button is pressed there is a text appearing on the touch screen with an instruction that should be followed Warning Emergency Stop ac...

Страница 23: ...ZED WITH THE CONSTRUCTION AND OPERATION OF THE EQUIPMENT THE HAZARDS INVOLVED AND ALL SITE SPECIFIC OR LOCAL REGULATIONS FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN BODILY INJURIES WARNING CAPA...

Страница 24: ...NLY NEVER PUT METAL OTHER INORGANIC OR ORGANIC MATERIAL OTHER THAN WHAT IS SPECIFIED IN THIS MANUAL IN TO THE COMPOSTER HAZARDOUS OR CONTAMINATED WASTE MAY UNDER NO CIRCUMSTANCES BE PUT INTO CYLINDER...

Страница 25: ...CYLINDER OR HANDLING COMPOST USE PROTECTIVE CLOTHING GLOVES AND PARTICLE FILTER P3 BREATHING MASK WASH HANDS AFTER DOING WORK WITH THE BIG HANNA COMPOSTER MAKE SURE THE COMPOSTER IS EMPTYING MATERIAL...

Страница 26: ...s protecting also from the wind At installation sites where temperatures are below 20 C degrees for more than 2 3 weeks in a row we recommend installing the composter in an indoor area keeping install...

Страница 27: ...IFIC OR LOCAL REGULATIONS FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN BODILY INJURIES READ ALL SAFETY MEASURES IN CHAPTER 1 14 2 1 ELECTRICAL PARTS Art no Item A Electrical cabinet 110205 Motor...

Страница 28: ...tion One copy is placed inside the respective cabinets where it should always be available Note Machines can be ordered according to customer s specification and pictures and description in this manua...

Страница 29: ...atic cycle The Big Hanna s biological process require 24 7 operation and should never be turned off at the main switch unless it its serviced repaired or taken out of service The blue reset button not...

Страница 30: ...linder and the temperature of the air going in to the cylinder in blue just above next to the fan Optional sensors for measuring CO2 humidity and temperature in air from cylinder and moisture sensor f...

Страница 31: ...specification At the bottom of most screens there are navigation arrows taking you to the next screen arrow in right hand corner or to the previous screen arrow in left hand corner Note that the arrow...

Страница 32: ...ection is always available by pressing the waving Big Hanna man without entering any pin code or password The Big Hanna man gives information about Daily check up Weekly check up Good Biological proce...

Страница 33: ...weight volume of food waste and wood pellets or similar Starts cylinder rotation in order to feed out material Opens a screen for registering weight volume of compost that has been collected from the...

Страница 34: ...ll pieces 2 3 cm giving the micro organisms a larger surface on the waste material to work on By cutting the material the quality of the outgoing compost material will be improved Citrus fruits have t...

Страница 35: ...y Mater Bi biodegradable and compostable bags certified OK Compost HOME will fully decompose and will not create problems with the in conveyor Other types will have to be tested by user of Big Hanna C...

Страница 36: ...drained thoroughly The problem with how to drain the food waste can easily be solved by putting two buckets into each other and drill holes in the bottom of the upper bucket The food waste material is...

Страница 37: ...ight volume and go back to the start screen When scales are installed optional weight registration is always active 3 7 1 BIN LIFT A bin lift can be fitted for all machines with a hopper fed inlet for...

Страница 38: ...that is fed in on the numeric key pad that appears Confirm with enter Choose action Register weight volume feed in material infeed cycle starts and rotate the cylinder Register weight volume without f...

Страница 39: ...waste pellets and compost respectively When the number that you want to register is visible to the right of the food waste pellets and compost choose action Register weight volume feed in material in...

Страница 40: ...Indicator which is visible in the left hand upper corner on all screens Use the ALARM button to go to alarm log menu From this alarm screen it is possible to navigate to the manual run infeed screen...

Страница 41: ...ips repeatedly contact service personnel Note that this ALARM needs to be acknowledged in the ALARM list in order to turn off the Alarm Indicator which is visible in the left hand upper corner on all...

Страница 42: ...er rotation cycle or just registering the weight volume and go back to the start screen 3 9 1 REGISTRATION OF WEIGHT VOLUME OF COMPOST If registration of weight volume is activated the following scree...

Страница 43: ...the outlet and bin When you are ready click on the red X to go back to the start screen The red exit X symbol must be pressed in order to return to the start screen so that the cylinder can rotate ac...

Страница 44: ...reen the image of an unlocked pad lock is visible as long as the login is active Press this symbol to log out Colour Login User Access level Green Operator Operator Blue Tools Tools and Operator Grey...

Страница 45: ...temperatures Temperature graph Food waste compost log Number of rotations Wait time Infeed time Fan Heater Optional Alarm log Log file temperatures Log file Food waste compost Log file Alarms Energy...

Страница 46: ...his menu you set the number of rotations the cylinder does when it rotates after the wait time period Choose 1 2 3 4 or 5 on the numeric keyboard that appears after pressing the number visible One rot...

Страница 47: ...side the composter the temperature starts to drop after about 1 hour The activity drops because of lack of oxygen 2 hours of wait time is recommended See more information in See more information in 4...

Страница 48: ...the cylinder 5 Air outlet from the cylinder 6 Ventilation filter If the airflow is too strong the compost material will dry out if it is too low the compost material will be too wet and or bad odour m...

Страница 49: ...icator disappears when all alarms are both acknowledged and have returned to inactive status Mark an Alarm and Acknowledge Selected or Acknowledge All Alarms using the Alarm Menu See Chapter 10 Mechan...

Страница 50: ...available log files One with all logged parameters every hour since start up and one showing only the last 100 days one logged item per day symbolized with a calendar The latter gives an overview of t...

Страница 51: ...D cards One USB stick SD card should always be in the touch panel Click on the USB symbol for downloading to a USB stick and the SD card symbol for downloading to a SD card There will be a short messa...

Страница 52: ...panel Parameters for configuration of the network can be found in Machine Specification Individual setup of the network will be required Contact your distributor for advice 3 22 3 IMPORT OF CSV FILES...

Страница 53: ...lick on the unit which should be used The active choice is turned to green The picture to the right shows when registration of weight is activated in lbs 3 26 2 REGISTRATION OF MACHINE NUMBER DATE TIM...

Страница 54: ...ssary contact your distributor for advice before proceeding 3 27 FACTORY SETTINGS The factory settings are only available for the manufacturer of the machine 3 28 DOWNLOADING A NEW PROGRAM Note that t...

Страница 55: ...oisture in balance If the decomposing process lacks oxygen there will be a fermentation process When the cylinder rotates all material inside the cylinder is provided with oxygen For further aeration...

Страница 56: ...aterial will be too wet and or bad odour may leak out from the composter The setting of the fan is dependent on the ventilation of the installation area The fan speed changes immediately when the valu...

Страница 57: ...fish and meat it is necessary to add more sawdust pelletised sawdust in order to restore the carbon nitrogen balance in the Composter However this tends to lead to dehydration of the material inside...

Страница 58: ...s put into the composter is cut in small pieces 2 3 cm giving the micro organisms a larger surface on the waste material to work on By cutting the material the quality of the outgoing compost material...

Страница 59: ...rcumstances should be put into the composter is Crepe paper Steel wool Leather Cigarette Treated wood Soft plastic Diapers String Cat sand Ashes Rubber Bags from Branches Textiles vacuum cleaner MATER...

Страница 60: ...n the following phase most of the reduction is taking place and the maturation at the end will ensure that the material is fully composted when leaving the cylinder The compost that comes out of the B...

Страница 61: ...the front of the composter If the material inside the composter does not reach the filling level of 60 70 the temperature will rarely be more than 50oC The filling level should be about 60 70 to achie...

Страница 62: ...ving 4 3 2 TEMPERATURE SENSORS The three temperature sensors that are installed in the composter show the temperature on the touch screen The temperature should be used as an indication only of how th...

Страница 63: ...l mixed food waste which is mixed with the appropriate amount of sawdust pelletised sawdust 4 4 2 MOISTURE THE PRACTICAL TEST This practical test below gives a good indication on if typical mixed food...

Страница 64: ...floor under the composter The best absorbent material is wood pellets 4 4 4 SAWDUST The recommended amount of sawdust is in relation to total amount of waste The sawdust must be dry to absorb the wate...

Страница 65: ...s drained thoroughly The problem with how to drain the food waste can easily be solved by putting two buckets into each other and drill holes in the bottom of the upper bucket The food waste material...

Страница 66: ......

Страница 67: ...erial to get a really quick start up Model T480 Pellets 100 kg Manure 600 litre Compost 600 litre 5 1 2 ABSORBENT MATERIALDURING START UP The required amount of absorbent material during start up will...

Страница 68: ...ailable one batch of horse manure and or a batch of composted material to get a really good start up Model T480 Pellets 100 kg Manure 600 litre Compost 600 litre 5 2 2 ABSORBENT MATERIALDURING START U...

Страница 69: ...biological process is functioning When the temperature sensors indicate 50 65 C in the first half of the cylinder and the compost that is fed out of the cylinder looks like ready compost there is no n...

Страница 70: ......

Страница 71: ......

Страница 72: ......

Страница 73: ...D If the temperatures have dropped looking back one week ADD LUKE WARM WATER INCREASE WAITING TIME LOWER NUMBER OF ROTATIONS MEDIUM MOISTURE 40 70 Could be caused by too much material LOWER INPUT OF F...

Страница 74: ...e main switch If necessary add more lukewarm water until the proper moisture content is reached When the moisture content is better choose an increased wait time and lower number of rotations for a co...

Страница 75: ...possible feed small amounts of food waste many times per day Lower input of food waste 6 5 2 INCORRECT C N BALANCE If there is no balance between carbon and nitrogen this can result in low temperatur...

Страница 76: ...king Make sure fan is functioning properly Remove and clean the ventilation filter and check the airflow Make sure that the outlet cover bag is tight on the outlet Check that the airflow is functionin...

Страница 77: ...the fan functioning properly and ventilation being kept clean the biological process will not work Clean ventilation regularly If the temperature is very low and moisture content very high it may be n...

Страница 78: ...nspection door on the cylinder Rotate the cylinder and mix the sawdust pelletized sawdust with the food waste by turning on the electricity using the main switch Turn off the electricity using the mai...

Страница 79: ...at the airflow is functioning well through the biofilter if installed Note Without the fan functioning properly and ventilation being kept clean the biological process will not work Clean ventilation...

Страница 80: ......

Страница 81: ...gh the inlet The material is mixed inside the cylinder when it is rotating The finished compost material is emptied automatically at the end of the cylinder into a bag The material can be inspected th...

Страница 82: ...110390 7 First inspection door on cylinder 8 Second inspection door on cylinder 9 Supporting wheels 10 Chain on cylinder 11 Sprocket 12 Motor cylinder 110210 13 Straps for securing cylinder 14 Holder...

Страница 83: ...TING THE CYLINDER THE STRAPS MUST ALWAYS BE LOOSE WHEN CYLINDER IS ROTATING LOOSEN THE STRAPS HOLDING THE CYLINDER IN PLACE BEFORE ROTATING THE CYLINDER Art Nr Name 111115 Foot T480 110995 Wheel T480...

Страница 84: ...justing screws to move the motor Note that the sprocket is allowed to move axially on the motor shaft in order to follow the chain on the cylinder WARNING MOTOR FOR CYLINDER IS EQUIPPED WITH A BRAKE S...

Страница 85: ...nection for infeed 7 Temperature sensor tube 8 Sliding gasket 9 Cylinder flange 10 Fixed bolts for front gable end 11 Steel target on rotating cylinder for inductive sensor 12 Inductive sensor 13 Rear...

Страница 86: ...ction for fan 3 Connection for infeed 4 Rear gable end 5 Outlet pipe 6 Air inlet to cylinder Temperature tube and sensor position inside cylinder Temperature sensors are marked T1 T2 and T3 Art Nr Nam...

Страница 87: ...Art Nr Name 110390 Fan 110410 Fan motor 110091 Ventilation filter Art Nr Name 200110 Outlet cover 110705 Insulation for cylinder 110706 Insulation for hood 110710 Adhesive for insulation...

Страница 88: ...r 111455 Propeller kit 4 pieces 1 Infeed hopper lid in opened position 2 80 litre hopper 3 In conveyor 110115 4 Propellers in Polyurethane 111455 5 Drainage 6 Access point for cleaning 7 Motor infeed...

Страница 89: ...0410 Motor fan 110131 Safety magnet contact 110141 Safety magnet contact key 110121 Inductive sensor inspection door pos 110125 Emergency stop button 110175 Heater 110231 Temperature sensors 110232 Te...

Страница 90: ......

Страница 91: ...Press the no emptying button This button stops the cylinder from rotating while the bag bin is exchanged preventing spill on the floor beneath the outlet pipe Follow the instructions on the screen wh...

Страница 92: ...moisture colour smell filling level of material inside cylinder and airflow to and from cylinder Add pellets sawdust empty cylinder clear ventilation and or adjust settings accordingly INSPECT THE PR...

Страница 93: ...LEAN THE HEATER CLEAN THE HEATER Open the inspection door on the left side of the machine Remove any material on the floor under the heater Use a moist cloth cleaning the heater Never use detergents o...

Страница 94: ......

Страница 95: ...D STANDARDS THE OWNER OF THE MACHINE MUST MAKE THE RISK ASSESSMENT FOR EACH TASK BELOW DETERMINING WHAT QUALIFICATIONS ARE NECESSARY WARNING THE CYLINDER ROTATES ON A TIMER FUNCTION WHEN REMOVING THE...

Страница 96: ...and inspect for wear Check clean and grease chain and sprockets Replace sprocket if worn Inspect the wheels for wear replace if worn Check that machine is levelled Inspect both front and back end of t...

Страница 97: ...one at the front and on at the back When an emergency stop button is pressed all motors are stopped The magnetic limit switch has one closing and one opening contact The contacts are monitored by a sa...

Страница 98: ...he reset button 9 2 4 EMERGENCY STOP When an emergency stop button is pressed there is a text appearing on the touch screen with an instruction that should be followed Warning Emergency Stop active Tw...

Страница 99: ...end under the hood Replace if worn 9 2 9 INSPECT THE WHEELS FOR WEAR LOCKOUT AND TAGOUT BEFORE REMOVING BOLTED COVERS Check wheels for wear and replace if necessary The wheels can be accessed from the...

Страница 100: ...n Loosen all 4 bolts and use the adjusting screws to move the motor Note that the sprocket is allowed to move axially on the motor shaft in order to follow the chain on the cylinder WARNING MOTOR FOR...

Страница 101: ...n of the supports feet using the locking nut see above picture 9 2 12 INSPECT BOTH FRONT AND BACK END OF THECYLINDER ADJUST ENDS IF NECESSARY The cylinder position is adjusted using fixed bolts for fr...

Страница 102: ...worn 9 2 14 CHECK SEALS ONINSPECTION DOORS AND INLET HOPPER Replace seals if worn 9 2 15 CHECK THE THREADS ON THE KNOB ON THE INSPECTION DOORS Replace the knob if worn 9 2 16 CHECK MOTORS IN ACCORDANC...

Страница 103: ...kly define the problem and repair the composter Note Resetting the alarm in the Operator panel only resets the Operator panel making it possible to adjust settings using manual mode etc It does not re...

Страница 104: ...ut inactive unacknowledged alarms exist Flashing green when there are only active acknowledged alarms 10 2 1 ALARM LOG Alarms must be acknowledged using this menu Alarm is active The source of the ala...

Страница 105: ...nfeed motor inverter fault Heater fuse tripped 10 3 ALARM CYLINDER IS NOT ROTATING ACCORDING TO SETTINGS More than 10 hours have elapsed since the cylinder rotated Inspect sprocket and chain for wear...

Страница 106: ...otates as long as the brown button is pressed 4 Front gable end 5 Connection for fan 6 Connection for infeed 7 Temperature tube 8 Sliding gasket 9 Cylinder flange 10 Fixed bolts for front gable end 11...

Страница 107: ...rsonnel Note that this ALARM needs to be acknowledged in the ALARM list in order to turn off the Alarm Indicator which is visible in the left hand upper corner on all screens Use the ALARM button to g...

Страница 108: ...the Alarm Indicator which is visible in the left hand upper corner on all screens Use the ALARM button to go to alarm log menu When the thermal relay or fuse for the cylinder motor has tripped the pr...

Страница 109: ...t the right amount of oxygen the result will be bad smell Pay attention to if the fan is vibrating or making a noise Check the ventilation pipes and clean if necessary 10 7 ALARM FAN MOTOR FUSE TRIPPE...

Страница 110: ...od waste into the cylinder before giving the alarm This alarm text is connected to the parameter Threshold Current and defines threshold current in relative to rated motor current to be used in compar...

Страница 111: ...icator which is visible in the left hand upper corner on all screens Use the ALARM button to go to alarm log menu From this alarm screen it is possible to navigate to the manual run infeed screen pres...

Страница 112: ...corner on all screens Use the ALARM button to go to alarm log menu From this alarm screen it is possible to navigate to the manual run infeed screen pressing the symbol with the infeed and two arrows...

Страница 113: ...RNING MOTOR FOR CYLINDER IS EQUIPPED WITH A BRAKE SECURING THE CYLINDER POSITION THE CYLINDER WILL MOVE IF THE BRAKE IS DISCONNECTED THE CYLINDER FILLED WITH MATERIAL HAS A CONSIDERABLE WEIGHT AND CAN...

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