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SUSPA GmbH

Installation Instructions

English

SUSPA Movotec SMS-I-40x80
SUSPA Movotec SMS-B-45x90

Read installation instructions carefully before initial use!
Follow the safety notices!
This partly completed machinery is intended to be incorporated into other
machinery, other partly completed machinery/equipment or to be joined with
another framework so as to form a complete machine as specified under the
Machinery Directive. A conformity assessment procedure must be carried out on
the whole completed machine in accordance with the Machinery Directive before
it can be put into operation.

No revision service applies to this documentation.

February 2018

Distributed by Tri-State Equipment Company Inc.

[email protected]

www.tsoverheadcrane.com

Tel: (314) 869-7200

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Содержание Movotec SMS-B-45x90

Страница 1: ...pleted machinery equipment or to be joined with another framework so as to form a complete machine as specified under the Machinery Directive A conformity assessment procedure must be carried out on t...

Страница 2: ...documents have been read and understood These installation instructions must be kept in a well known and easily accessible location and read in case of any doubt The manufacturer is not liable for inj...

Страница 3: ...k 14 3 3 Safety Equipment 14 3 4 Additional Instructions 14 4 Design and Function 15 4 1 Technical Specifications 15 4 2 Design and Function of the Height Adjustment System 16 5 Transport 18 5 1 Safet...

Страница 4: ...d Operational Messages 43 7 6 1 1 Manual Switch Error Messages 43 7 6 1 2 Important Display Codes and their Meanings 43 7 6 2 Troubleshooting 44 7 6 2 1 Malfunctions in the Cycle Procedure 46 8 Servic...

Страница 5: ...er 1 2 Signal Words and Signal Colors The following signal words are based on DIN EN 82079 1 and ANSI Z 535 4 and are used in this documentation The safety colors have been adopted from the standard I...

Страница 6: ...instructions and require particular attention depending on the signal word and symbol combination Symbol Use Explanation Note Important information for under standing the device or for opti mized ope...

Страница 7: ...87 manual switch UBM F02 or 098 10088 manual switch UBS 6 LCD SUSPA Movotec SMS B 45x90 Consisting of Sheet 004 1013 ZB Actuator SMS B 45x90 Sheet 198 1002 SMS controller SCT 4 incl power cable 098 10...

Страница 8: ...be usage not in the manner intended and thus improper In this case the safety and protective functions of the Height Adjustment System may be impaired This partly completed machinery is intended to b...

Страница 9: ...or conversions without prior consultation with the company SUSPA GmbH Operating the Height Adjustment System contrary to the specifications provided in the operating instructions regarding safety noti...

Страница 10: ...dividual components Inadequate implementation of the prescribed maintenance operations Disasters caused by external influence or force majeure Repairs that have not been carried out by the manufacture...

Страница 11: ...persons Consulted even in case of slightest doubt safety Objectives To prevent accidents Increase the service life and reliability of the component To reduce the costs of production downtime IMPORTAN...

Страница 12: ...e dangers on the basis of their specialized training knowledge experience and familiarity with the relevant standards Maintenance personnel Maintenance personnel are persons with adequate technical tr...

Страница 13: ...ird parties or to the component use the component only for intended purpose and in perfect operating condition in terms of safety The operator of the component or the persons assigned by the same are...

Страница 14: ...fting elements the controller or on the manual switch Take the residual risk into consideration with the construction and while preparing the operating instructions of the final product 3 3 Safety Equ...

Страница 15: ...th Lin 510 mm 560 mm 660 mm 760 mm Extended length Lext 660 mm 760 mm 960 mm 1160 mm Controller Input voltage 230 V 50 Hz 2 7 A Output rating 28 VDC 340 VA at 10 ED 1 min one at 25 C Standby use 4 W S...

Страница 16: ...ely electromechanically and without the use of hydraulics The lifting elements are optimized for OEM or retrofit applications and consist of three important subsystems Electrical lifting element Elect...

Страница 17: ...ulation PWM 15 kHz 0 100 The controller is used to activate the raising and lowering of the lifting elements of the Height Adjustment System As soon as the operator presses the arrow keys Up or Down o...

Страница 18: ...over which loads are moved Remove obstacles and stumbling points CAUTION Damage caused by improper transport Transport with extended lifting elements may result in risk of damage to property or person...

Страница 19: ...y suspend the operation of the product if you notice that the motor cable or power cord are damaged and replace the damaged components without delay Never attempt to repair damaged motor cables or pow...

Страница 20: ...rical controller 1 x Manual switch 1 x Cold device plug cable 4 x Leveling Feet Optional 4 x Fastening elements Set Optional For a 8 leg system 8 x Electrical lifting elements 2 x Electrical controlle...

Страница 21: ...must be ensured IMPORTANT Observe the country specific regulations regarding setup and operation of workplaces with respect to lighting of the workstations For example Lighting in accordance with ASR...

Страница 22: ...ng and lowering Keep electrical cord away from sharp edges and moving parts Avoid contact with moisture and heat Attach the electrical wires and power cords to the workstation or structure using cable...

Страница 23: ...ion of the components Figure 6 Aligning the workplace example legs lifting elements already mounted here The lifting elements consist of a linear spindle actuator which is installed directly in the al...

Страница 24: ...t they are able to withstand the required loads Check the connecting and fastening elements used on the lifting elements to ensure that they are fastened securely to the base frame Make sure to tighte...

Страница 25: ...frontal outer profile of the lifting elements The following figures show examples of connecting the lifting elements SMS I 40x80 Figure 10 and Figure 11 SMS B 45x90 Figure 12 and Figure 13 Figure 10...

Страница 26: ...6 Figure 10 SMS I 40x80 Examples of connecting the lifting element to the base frame by means of standard connection bracket small large Figure 11 SMS B 45x90 Example for connecting the lifting elemen...

Страница 27: ...n be laid without putting them under tension by maintaining the permissible bending radius of 57 mm single and 86 mm multiple The electrical wires to the lifting elements are each 2 5 m long Screw the...

Страница 28: ...Installation Adjustment system Installation Instructions Page 28 Figure 13 Dimensions lifting element SMS I 40x80...

Страница 29: ...Installation Adjustment system Installation Instructions Page 29 Figure 14 Dimensions lifting element SMS B 45x90...

Страница 30: ...lar devices Make sure that connecting cables do not have kinks or are not exposed to mechanical stress For protection against over voltage that may occur during thunderstorms it is recommended that yo...

Страница 31: ...Installation Adjustment system Installation Instructions Page 31 Figure 15 Attaching the electrical controller screw linkages left 3x right 1x Figure 16 Electrical controller dimensions connections...

Страница 32: ...nsure sufficient cable length for the electrical controller when positioning the manual switch Mount the manual switch with two screws to the workplace When attaching insert metal washers between the...

Страница 33: ...Installation Adjustment system Installation Instructions Page 33 Figure 19 Attaching of the programmable manual switch UBS 6 LCD Figure 20 Dimensions of the programmable manual switch UBS 6 LCD...

Страница 34: ...upply variant The correct variant of the controller can be supplied only if you specify the supply variant at the time of placing the order If more than four lifting elements are used in a Height Adju...

Страница 35: ...ooves the lines can be affixed Figure 22 Cable guide in the groove with cover Optionally the electrical cables can also be laid with cable holders that are fastened in the grooves The cables are attac...

Страница 36: ...of cables together in rolls with a diameter of approx 150 mm and fasten them with the fastening clamps and or cable ties to the workplace Use caution so as not to damage the wires Check the electrica...

Страница 37: ...the entire work surface is horizontal and level Create a good starting point for leveling by completely threading the leveling feet in the lifting elements The screw insertion depth is up to 32 mm In...

Страница 38: ...olts and locknut SW17 2 Steel insert with SW23 lifting element Fix the locknuts tightly to all leveling feet to ensure that the workplace remains leveled during operation CAUTION Make sure to hold the...

Страница 39: ...on 7 6 1 7 2 Tests Prior to Switching the Machine On Check all electrical and mechanical connections Check whether there are damages to electrical wires which may have occurred during unpacking or ins...

Страница 40: ...al controller system CAUTION Danger posed by thermal energies The motor housing may become hot if the operating time exceeds the duty cycle The duty cycle must not be exceeded in order not to damage t...

Страница 41: ...ch UBM F 2 p 7 4 1 2 Programmable Manual Switch UBS 6 LCD Optional Symbol Function Up Press the Up button until the workplace has reached the desired height or the maximum height Down Press the Down b...

Страница 42: ...workstation moves at a slow speed until the lower mechanical end stop on the lifting elements is reached The controller acknowledges this reset drive with a signal tone The workplace can now be moved...

Страница 43: ...iffer ences of the lifting elements is too large Table 10 Error and status codes 7 6 1 2 Important Display Codes and their Meanings Compulsory reset The Height Adjustment System is not properly initia...

Страница 44: ...on Then perform reset Connection error Manual switches motors or power plugs are not correctly connected to the controller Indicator Diverse symptoms Solution Check the correct connection of the compo...

Страница 45: ...whether the socket is supplying power or is switched on Replace the manual switch in order to en sure that the manual switch is not defective If the error persists continue with step 2 2 The controll...

Страница 46: ...46 7 6 2 1 Malfunctions in the Cycle Procedure Operation is interrupted The type of malfunction is displayed on the manual switch The fault must be rectified Please contact the professional personnel...

Страница 47: ...ady for small parts that may have to be disassembled Only use original spare parts approved by the manufacturer Tighten screw connections that have been loosened after doing maintenance and service wo...

Страница 48: ...omponents with a mild detergent and a damp cloth Liquid entry of any kind must be strictly avoided Do not use any corrosive detergents or high pressure washing systems to clean the components of the H...

Страница 49: ...ith the ground IMPORTANT One indicator of a uniform load distribution is that all the lifting elements in the area of drive units motor cable outlet have the same temperature 8 3 2 Contamination No st...

Страница 50: ...tive packaging made of plastics and preserving agents separately and professionally The users are obliged to return the old equipment to a returns center for old electrical and electronic equipment Th...

Страница 51: ...rning 6 Table 4 Target group 11 Table 5 Technical Specifications 15 Table 6 Operating conditions 20 Table 7 Lighting requirements 21 Table 8 Function of the simple manual switch UBM F 2 p 41 Table 9 F...

Страница 52: ...andard bolt clamp connectors 26 Figure 12 SMS B 45x90 Examples of connecting the lifting element to the base frame by means of standard connection bracket small large 27 Figure 13 Dimensions lifting e...

Страница 53: ...reduction 2 DIN EN ISO 13849 1 2008 Safety of Machinery Safety related components of control systems Part 1 General design guidelines 3 DIN EN 60335 1 2012 without functional safety chapters 19 11 22...

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