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Carla / My Documents 

54

 

Rev. Date:  24 August 2018 

“SK6000-BF6 Capper Manual-word document

 (master)

” 

 

 

MAINTENANCE SCHEDULE CHECKLIST 

 
CUSTOMER NAME:     

 

 

 

 

 

 

 

 

 

 
SERIAL #:   

 

 

 

 

 

 

 

 

 

 

 

 

INITIALS

 

DESCRIPTION & COMMENTS 

 

 

Gripper Belt:     

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

Tightening Disc:   

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

Gripper Belt Drive Roller Chain:   

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

Gear Box:   

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

Chrome Cylinder Shaft:   

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

Tolomatic Drive Shaft Bearing:   

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

Tolomatic Shaft, Horizontal and Vertical:   

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

Cage Block Bearing:     

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

Flanged Bearing Block:   

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

Gripper Belt Bearing:     

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

Idler Shaft / Idler Pulley Bushing:   

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

Содержание SK6000-BF6

Страница 1: ...INSTRUCTION MANUAL MODEL SK6000 BF6 CAPPER SUREKAP INC 579 BARROW PARK DR WINDER GA 30680 770 867 5793 FAX 770 867 5799...

Страница 2: ...17 Gripper Belt Speed Dial Setting Pages 18 21 Instructions for BF6 Cap Feeder Page 22 Pneumatic Parts Reject Circuit for BF6 Pages 23 25 Clutch Option Page 26 Silicone Belt Disclaimer Page 26 Tighten...

Страница 3: ...proximately 3 to allow access to the four 1 bolts under the skid Do not remove the bolts at this time 2 Remove the wafer board skin from the top and all four sides of the crate Use a pry bar or claw h...

Страница 4: ...de and position the forks below the legs of the frame and in between the casters For cappers pick up from the side that does not have the cap feeding chute CAUTION Do not damage the cap feeding chute...

Страница 5: ...their operation test the EMERGENCY STOP by pushing the red button Step 4 Put some caps into the hopper power up the machine and turn on the Bowl and Hopper through their individual controls and view t...

Страница 6: ...r open end wrench and make gradual adjustments When leveling the casters should be off the floor but keep the capper as low to the floor as possible NOTE If your capper is far enough out of level fron...

Страница 7: ...erate with any degree of success if the initial capper set up procedures have been neglected To begin you will need the following 1 The capper system correctly placed over the container transport conv...

Страница 8: ...out AA 2nd Floating Shoe height J Floating shoe in out BB Flipper number K Spindle height 1st set QUICK CHANGE PACKAGE ONLY L Spring set collar height Gripper belts in out M Cap guides Spindle discs i...

Страница 9: ...xample is it a flat cap or a deep skirted cap Is there a butterfly hinge protruding from the cap s sidewall These are the type of points that have to be taken into consideration when determining the o...

Страница 10: ...is about the same thickness as a spindle disc so setting the disc evenly with the cap is the best way Some caps have a slight ring at the cap s skirt that will scuff easily In this case it may be bett...

Страница 11: ...or decreased by raising or lowering the set collar underneath the spring You can also move the floating shoe block the block that holds the floating shoe shafts by loosening the socket head cap screw...

Страница 12: ...ner to consistently pull the cap out of the chute straight chute or C chute type the chute must be adjusted to the proper height Too high or too low or off center will result in missed and or cross th...

Страница 13: ...le because this is close to the pivot point of the container Moving the gripper belts up or down is necessary at times due the various shapes and sizes of containers Step 1 To raise or lower your belt...

Страница 14: ...o that your container can pass through unrestricted Step 3 Open your gripper belt assemblies by turning the crank hndle clockwise Slide your container into the center of the assemblies Now tighten the...

Страница 15: ...ts Turn on the spindles Step 3 Place your container on the conveyor and run it through the capper The 1st set of spindles should screw the cap down on the container not tighten the cap Adjust accordin...

Страница 16: ...of both is to feed caps from your bowl to your container The side rails that confine the cap move in and out from center for different diameters of caps with a single turn knob The top confinement is...

Страница 17: ...ainer can pull the cap out of the chute when it passes and then springs back into place to continue holding the caps The nylon nut on the end of the fingers is sized to work with a wide range of cap d...

Страница 18: ...shoe is mounted in a block that can be moved either closer to the cap and chute flipper or further away The floating shoe height always affects this adjustment K K K SPINDLE HEIGHT Measure the distanc...

Страница 19: ...SUREKAP for the correct application Cap Guide Installation is covered in another section of this manual N CONTAINER SEPARATION During testing it is determined if containers can run touching or if they...

Страница 20: ...sor and Cap Reject Air Jet Also consists of the following adjustments Sensor Tooling Location Cap Sensor Height Cap Sensor Centering Cap Sensor Advance Retard and Cap Reject Air Jet Positioning 4 Sens...

Страница 21: ...used the Cap Sensor may be moved before or after the reject nozzle in order to get caps to blow off without disrupting the path of the caps 9 2nd Deflector Set the deflector s tip to direct caps into...

Страница 22: ...Reject Air Jet Normally this is set at 60 PSI however the size and weight of the cap may require adjustment 13 Cap Sensor Regulator PSI The Sensor Regulator is normally set at 2 5 PSI This is a low pr...

Страница 23: ...Carla My Documents 21 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 24: ...Carla My Documents 22 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 25: ...vent the scuffing or marking of caps with a sensitive surface 3 Clutches can help prevent the over tightening of caps on your containers 4 The main benefit of having clutches on your machine is that t...

Страница 26: ...Carla My Documents 24 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 27: ...Carla My Documents 25 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 28: ...tly than with our standard belts TIGHTENING DISCS AND GRIPPER BELTS Over the years for different reasons the tightening discs sent to you from SUREKAP have had and will continue to have varying outsid...

Страница 29: ...Carla My Documents 27 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 30: ...olt 1 8 4 A11 Frame 1 A12 Magnetic Tool Holder 1 A13 S S Socket Head Cap Screw 10 32 x 3 4 with flat lock washer 2 A14 Crank Handle for Jack 1 A15 Loop Shaft for Jack Crank Handle 1 A16 Zinc Hex Cap S...

Страница 31: ...Carla My Documents 29 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 32: ...ment Knob 3 B11 Cage Face Plate 3 Station for 6 Spindle 2 B12 Cage Block R H Thread 3 B13 Cage Block L H Thread 3 B14 L H S S Threaded Rod 3 B15 L H S S Nut 13 3 B16 L H S S Nut 13 3 B17 Horizontal Ca...

Страница 33: ...Carla My Documents 31 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 34: ...5 with holes on flat standard 2 C9B Support Shaft x 7 5 with holes opposite flat standard 2 C10 Flexible Shaft Coupling 2 C11 Slide Block R H Thread drive with slot 1 C11A Slide Block R H Thread Idle...

Страница 35: ...Carla My Documents 33 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 36: ...standard 4 D12 Gripper Belt Idler Shaft 5 8 dia x 1 1 4 long 1 D13 Gripper Belt 2 D14 22H100 Aluminum Timing Pulley Idler 1 D15 22H100 Aluminum Timing Pulley w set screw Drive 1 D16 Backing Bar for 6...

Страница 37: ...Carla My Documents 35 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 38: ...rbox Right for Gripper Belt Assembly 1 E10C Glide Right Gearbox Left for Gripper Belt Assembly 1 E11 New Style PTI Tolomatic Drive Shaft Bearing 8 E12 Bearing Riser Low No Longer Necessary E13 New Sty...

Страница 39: ...Carla My Documents 37 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 40: ...Carla My Documents 38 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 41: ...Carla My Documents 39 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 42: ...Carla My Documents 40 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 43: ...Carla My Documents 41 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 44: ...Carla My Documents 42 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 45: ...Carla My Documents 43 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 46: ...Carla My Documents 44 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 47: ...Carla My Documents 45 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 48: ...Design Elevating Prefeeder 1 19 Outside Support Bracket Arm for New Design Elevating Prefeeder 1 20 New Style 90V DC Gearmotor for Elevator 60 1 Ratio with keyway on shaft 1 21 Cage Block or Gripper...

Страница 49: ...Carla My Documents 47 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 50: ...Tolomatic Drive Shaft Bearing Tolomatic Shaft Horizontal and Vertical EVERY SIX MONTHS Cage Block Bearing Flanged Bearing Block Gripper Belt Bearing Gripper Belt Drive Roller Chain Idler Shaft Idler P...

Страница 51: ...Flanged Bearing Block 6 each Ref A4 A5 Lubricate every six months or as often as necessary These parts are factory lubricated with red high temperature grease Failure to lubricate may cause binding a...

Страница 52: ...lt Slide Roller Chain 1 each Ref N A Lubricate every twelve months or as often as necessary This part is factory lubricated with a light weight oil Failure to lubricate may allow chain to kink and or...

Страница 53: ...g Spindle Drive Roller Chain 2 each Ref E20 E21 Lubricate every six months This part is factory lubricated with a light weight oil Failure to lubricate may cause premature wear to the chain and sprock...

Страница 54: ...dle drive system Tolomatic Drive Shaft Bearing 8 each Ref E11 Lubricate every three months Using a standard grease gun pump of a pump of Jet Lube AP 1 into bearing This part is factory lubricated with...

Страница 55: ...require periodic lubrication SureKap recommends a White Lithium soap based all purpose grease A light film applied to both shafts should be sufficient When replacing worn bearings or shafts add a sma...

Страница 56: ...ECKLIST CUSTOMER NAME SERIAL INITIALS DESCRIPTION COMMENTS Gripper Belt Tightening Disc Gripper Belt Drive Roller Chain Gear Box Chrome Cylinder Shaft Tolomatic Drive Shaft Bearing Tolomatic Shaft Hor...

Страница 57: ...DESCRIPTION COMMENTS Jack Mechanical Slip Clutch Motor Brush Thrust Washer Timing Belt Spindle Drive Roller Chain Caster Gripper Belt Slide Roller Chain Leveling Bolt Stainless Steel Threaded Rod Grip...

Страница 58: ...Carla My Documents 56 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 59: ...the clear cover on the fiber optic amplifier 4 Press and hold Mode on the fiber optic amplifier for 3 seconds or until the Basic menu appears 5 Press Mode several times to arrive at StG Func 6 Press...

Страница 60: ...Carla My Documents 58 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master PAGE INTENTIONALLY LEFT BLANK INSERT ELECTRICAL SCHEMATIC HERE...

Страница 61: ...Carla My Documents 59 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 62: ...Carla My Documents 60 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 63: ...Carla My Documents 61 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 64: ...Carla My Documents 62 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 65: ...Carla My Documents 63 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

Страница 66: ...Carla My Documents 64 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master PAGE INTENTIONALLY LEFT BLANK INSERT FINALIZED APPLICATON SET UP DATAT SHEET HERE...

Страница 67: ...Carla My Documents 65 Rev Date 24 August 2018 SK6000 BF6 Capper Manual word document master...

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