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Surefire PumpRight D115, Руководство пользователя

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396

-

3815Y1   SureFire PumpRight for Raven RCM

 

2

 

Revised 01/16/2018 

General Description

You have purchased a  SureFire fertilizer system for your equipment.  This system will be 

controlled by your in

-

cab display and Raven Rate Control Module (RCM).  The RCM will 

adjust the speed of the SureFire PumpRight hydraulic pump based on feedback from the 

flowmeter and vehicle speed.  The system is capable of using optional section valves to minimize overlap.

 

The RCM is capable of controlling up to 5 products depending on the exact situation.  So, the same RCM that 

controls this PumpRight system could control additional liquid, dry or anhydrous ammonia products on your 

equipment. 

 

You will need a SureFire RCM adapter harness to connect the RCM to the product harness(es).  Setup 

instructions will be furnished with the adapter harness so all the products controlled with a single RCM 

controller will work properly.

 

You will use the Virtual Terminal (VT) or Universal Terminal (UT) software on your display to view the RCM 

on your screen. 

 

A

 

Introduction

 

Basic Installation Steps

1. Mount the Raven RCM and connect it to the Implement ISOBUS.

2. Open the packages and familiarize yourself with the components.  See the System Overview Example on

the following page to see the big picture of how SureFire Fertilizer Systems are installed.  Refer to manual

sections B & D for component information.

3. Mount the PumpRight pump and make hydraulic connections.  See section E for hydraulic plumbing

information.

4. Plumb the tank to the PumpRight inlet.  See section E for details.

5. Install the plumbing kit including section valves, flow indicator columns / manifolds, check valves,

plumbing to each row unit delivery point.  See section B for information on these components.

6. Attach the flowmeter outlet to section valve, manifold inlet, or LiquiShift inlet.  Attach section valve outlets

to flow indicator inlets.

7. Attach harnesses as shown in Section D.

8. Set up RCM for SureFire fertilizer system as shown in Section F or in the setup instructions sent with the

RCM adapter harness.

9. Fill system with water, conduct initial operation and tests per Section F or in the QuickStart instructions.

10. Winterize system with RV Antifreeze if freezing temperatures are expected.

11. Do pre

-

season service each year as described at end of manual.

SureFire 

Ag 

Systems

Содержание PumpRight D115

Страница 1: ...stem for Raven Rate Control Module RCM and SureFire PumpRight Number of Diaphragms Max Flow GPM Max GPA on 40 at 6 MPH Max GPA on 60 at 6 MPH D70 2 15 30 20 D115 3 25 50 34 D160 4 35 70 48 D250 6 55 7...

Страница 2: ...S u r e F i r e A g S y s t e m s...

Страница 3: ...Type 42 Section Setup Pressure Sensor RPM Sensor 43 Control Valve Setup Rate Sensor Flow Cal Fill Flowmeter Rates 44 Pressure Sensor Setup Calibration Pump RPM 45 Advanced Tuning not necessary for hyd...

Страница 4: ...nt the Raven RCM and connect it to the Implement ISOBUS 2 Open the packages and familiarize yourself with the components See the System Overview Example on the following page to see the big picture of...

Страница 5: ...al length is 1 4 with check valves placed on each row that distance from ground This is usually 3 8 hose Maxi mum recommended length is 20 feet and lengths do not need to be equal Check valve is mount...

Страница 6: ...lengths do not need to be equal Check valve is mounted near each row 1 4 turn cap is always check valve outlet TANK Hose is used from the flow meter outlet to LiquiShift valve stack inlet Strainer PWM...

Страница 7: ...extremely accurate using the standard calibration number SureFire still recommends you perform a catch test to verify the system is properly installed and configured Mounting Bracket 400 1208A1 not u...

Страница 8: ...C White Signal 12V on 0V off Mounting Hardware 2 Valve Bolt Kit 384 1100 Mounting Bracket 400 2493Y1 B Components Liquid Note Ensure back side port is capped prior to use How LiquiShift Works LiquiShi...

Страница 9: ...20 00 055100 B Components Liquid Pressure Sensor 3 wire type with harness 521 05 050150 2 Plug with 1 4 gauge port 105 200PLG025 Pressure Sensor Hose Tap Kits When electric section valves or LiquiShif...

Страница 10: ...outlet at zero pressure Open until liquid comes out and then close the valve Be sure the air bleed valve tube does not become plugged with dirt or it will not allow air to bleed How to install the air...

Страница 11: ...smoothly Start with a quarter or half turn OPENING THE VALVE LOWERS THE MAXIMUM RATE THAT CAN BE APPLIED TO THE GROUND Close the valve if a higher rate is required 1 2 recirculation hose Recirculatio...

Страница 12: ...701 20525 00 ORS Male x ORS Male x 1 FPT Tee Brackets U Bolts 400 1037A1 3 6 Row Bracket 400 1036A2 7 12 Row Bracket 400 2011A1 White Backer Plate for 3 6 Row Bracket 400 2010A1 White Backer Plate for...

Страница 13: ...1 4 x 2 Bolt Floating Ball Flow Indicators Full Flow Column mostly 3 8 HB B Components Liquid 400 2010A1 12 Row White Visibility Back er Plate 400 1037A1 3 6 Row Bracket 400 2011A1 6 Row White Visi b...

Страница 14: ...lying up to 10 GPA on 30 rows The recommended minimum system operating pressure for this check is 10 psi to ensure all checks open fully 133 03 40502 P4 Blue Cap 4 PSI Disc Orifice optional 133 03 401...

Страница 15: ...25 9 11 8 20 7 45 6 83 6 31 5 86 40 0 239 11 83 10 51 9 46 8 60 7 88 7 28 6 76 50 0 267 13 23 11 76 10 58 9 62 8 82 8 14 7 56 60 0 293 14 50 12 89 11 60 10 55 9 67 8 92 8 29 10 0 149 7 36 6 54 5 89 5...

Страница 16: ...10 65 lbs gallon at 70 degrees F Brown 41 Orange 46 Maroon 52 Red 63 Blue 80 Yellow 95 MPH Pink 24 Gray 30 Black 35 Gal Min 28 0 0 Orifice Color Approx Size PSI 4 0 4 5 5 0 5 5 6 0 6 5 7 0 10 0 033 4...

Страница 17: ...wn 41 Green 110 White 125 Lime Green 156 Orange 46 Maroon 52 Red 63 Blue 80 Yellow 95 MPH Pink 24 Gray 30 Black 35 Gal Min 28 0 0 Orifice Color Approx Size PSI 4 0 4 5 5 0 5 5 6 0 6 5 7 0 10 0 033 2 4...

Страница 18: ...d on 0 28 0 10 65 lbs gallon at 70 degrees F Brown 41 Green 110 White 125 Lime Green 156 Orange 46 Maroon 52 Red 63 Blue 80 Yellow 95 MPH Pink 24 Gray 30 Black 35 Gal Min 28 0 0 Orifice Color Approx S...

Страница 19: ...396 3815Y1 SureFire PumpRight for Raven RCM 17 Revised 01 16 2018 S u r e F i r e A g S y s t e m s...

Страница 20: ...0 046 orifice would be used For the same rate a 0 110 meter tube that is 8 long would be used This 8 tube with more than twice the diameter creates a fertilizer system resistant to plug ging while pr...

Страница 21: ...n In ad dition the steel bracket could be rotated 90 degrees and clamp around the bar The multiple slots in the bracket are used to mount to any tube 7x7 inches or smaller 113 19 025025025 Y Divider 1...

Страница 22: ...to hold the bracket in place Clamp Bracket 400 1996A1 Dual Check Valve Mount Bracket The long short clamp bracket come as one part con nected by break off tabs Elbow at end of section Tee in mid locat...

Страница 23: ...her heavy wall Stainless Steel Tube Ground Application Devices Dual Metering Tube 1 4 Black Tubing any length allowed 113 19 025025025 Y Divider 1 4 QC 113 19 038038038 Y Divider 3 8 QC Option 2 3 8 H...

Страница 24: ...pump drivers flowmeters hydraulic motors speed sensors pressure sensors valves and any other components in a liquid dry or NH3 application system Product Harnesses One is required for each product bei...

Страница 25: ...is harness change fuses on RCM Main Adapter Harness from 15 Amps to 7 5 Amps QTY 2 and from 25 Amps to 15 Amps QTY 1 Plugging in the Raven RCM 1 Plug the 35 pin and 23 pin connectors from the SureFire...

Страница 26: ...01 16 2018 Example PumpRight RCM Layout The harnessing shown below would be used to connect a SureFire PumpRight system with up to 6 section valves to the Raven RCM D Wiring Elec Using SureFire Direct...

Страница 27: ...396 3815Y1 SureFire PumpRight for Raven RCM 25 Revised 01 16 2018 D Wiring S u r e F i r e A g S y s t e m s...

Страница 28: ...BLK A Signal 12V DC WP TOWER 3 PIN B C GND SECTION 2 RED WHT BRN BLK A Signal 12V DC WP TOWER 3 PIN B C GND SECTION 2 RED WHT BRN BLK A Signal 12V DC WP TOWER 3 PIN B C GND SECTION 1 RED WHT BLK BLK A...

Страница 29: ...s is forbidden Revision A 01 1 2 3 4 5 6 12V DC Flow Signal GND Pressure PWM PWM RED BLK BLU PUR YEL DRK BLU 1 GND 12V AMP SUPER SEAL TOWER 3 PIN BLK RED 2 Flowmeter 3 Signal BLU PWM A 150 MP Tower 2...

Страница 30: ...K 18 AWG A Signal 12V WP TOWER 3 PIN B C GND FLOW RETURN VALVE RED 18 AWG WHT GRN BLK 18 AWG A Signal 12V WP TOWER 3 PIN B C GND SECTION 5 RED 18 AWG BRN WHT BLK 18 AWG A Signal 12V WP TOWER 3 PIN B C...

Страница 31: ...drawing without express written permission from SureFire Ag Systems is forbidden Revision A 02 1 2 3 4 5 6 12V DC Flow Signal GND Pressure PWM PWM RED BLK BLU YEL PWM A 150 MP Tower 2 PIN B PWM PWM Y...

Страница 32: ...L M 12V DC Flow Signal 1 GND Pressure 1 PWM PWM Sect 1 Sect 3 Sect 2 Sect 4 Sect 5 Sect 6 HC PWR 1 HC PWR 2 PWM 1 HC GND 2 RED BRN RED 14 AWG BLK BLK 14 AWG BLK BLU BLU PUR YEL GRN BLK WHT PRODUCT 1 S...

Страница 33: ...B 1 A 1 BLK 14 AWG BLK 14 AWG BLK 14 AWG BLK 14 AWG BLK 14 AWG 3 ECU GND GND 1 2 YEL 4 5 6 7 8 9 10 12 11 ECU Power ISO CAN Hi Master Switch 12 V Batt Power ISO CAN Lo Ampseal 16 Female 12 Pin Part 77...

Страница 34: ...M 2 WHT GRN WHT YEL 10 Section 7 Section 8 Section 10 Section 9 Section 12 Section 11 WHT BLK WHT BRN WHt BLU PINK WHT YEL DRK GRN D E F G H J K L M N P Sect 3 Sect 4 Sect 5 Sect 6 BRN RED 14 AWG BLK...

Страница 35: ...C Flow Signal 1 GND Pressure 1 PWM 1 PWM 1 BLU PUR YEL GRN Product 1 7 8 BLU WHT ORG RED BLK H 1 L 1 N 1 A 1 W 1 Y 1 G 1 B 1 1 2 3 4 5 6 12V DC Flow Signal 2 GND Pressure 2 PWM 2 PWM 2 BLU WHT PUR WHT...

Страница 36: ...AWG RED 10 AWG 12 Pin ISO Connector RED 14 AWG L 1 K 1 N 1 M 1 BLK 14 AWG BLK 14 AWG BLK 14 AWG BLK 14 AWG BLK 14 AWG 3 ECU GND GND 1 2 YEL 4 5 6 7 8 9 10 12 11 ECU Power ISO CAN Hi Master Switch 12 V...

Страница 37: ...oduct Product 1 Split 4 4 4 Product 2 Split 4 4 4 In this case each manifold would be fed by a section valve There would be 6 total section valves 3 sections X 2 products Most often one set top of flo...

Страница 38: ...ork order the universal backer plate number 400 1973A1 which allows use of 1 2 bolts to clamp to any size tube up to 8 wide E Installation Overview Mounting Bar Item Number Item Description 3 x 3 380...

Страница 39: ...alve is shipped from the factory closed The only case when valve should be open is when running in series with other hydraulic motors Depending on your tractor and exact hydraulic plumbing scenario yo...

Страница 40: ...the SureFire PWM bypass valve must be open see previous page for instruction picture If bypass is left closed the SureFire valve will limit the speed of the CCS fan The CCS fan uses around 7 GPM of o...

Страница 41: ...il Setting Tractor Hydraulic Remote Speed PumpRight pumps require a constant hydraulic oil flow from the tractor The amount of oil needed varies with pump size and speed The chart at right shows the n...

Страница 42: ...t plumbing assembly as shown below Outlet The outlet is plumbed directly to the flowmeter with 1 hose As shown above the flowmeter may be mounted directly to the PumpRight pump The flowmeter outlet is...

Страница 43: ...the strainer can be mounted directly to the inlet plumbing assembly Outlet The outlet is plumbed directly to the flowmeter with 1 1 2 hose As shown above the flowmeter may be mounted directly to the P...

Страница 44: ...Rate Tractor Speed Totals Current Job Summaries Lifetime Totals Diagnostics System Information Menu Tests System Summary Product Summary F Setup Operation Estimated Volume Re maining Tank Refill Butto...

Страница 45: ...ety information and additional setup operating information Setup Applicator Setup System Settings Alarm Settings Rates Setup Enter Width Select 0 1 or 2 If you are using a Pump RPM sensor on Product 2...

Страница 46: ...ion setup combinations are possible The SureFire harness has Sections 1 6 on one connector and Sections 7 12 on another connector You could set up each product with 12 sections and share section drive...

Страница 47: ...imit Adjust in field as needed PumpRight hydraulic 25 Tower electric 8 Catalyst and Spartan 8 PWM Startup Adjust in field as needed PumpRight hydraulic 40 Tower electric 30 Catalyst and Spartan 10 See...

Страница 48: ...an explanation of what each of these values does Fine tuning of the system may require some adjustment of these numbers along with the Valve Response Rate on the Control Valve Setup For quickest resp...

Страница 49: ...ck the Height Switch box if you are using a Mercury Switch or Finger Style Switch for Implement Height Indication Test Speed will be used later when testing the system Setup instructions for Raven RCM...

Страница 50: ...em toggle between Enable Disable with the Enable Disable button 5 Height switch must be DOWN or uncheck Height Switch box 6 Turn on Master Switch Press and hold to increase flow 7 Monitor Flow gal min...

Страница 51: ...low Check Rinse Cycle Control Section Test Calibrate PWM Limits Diagnostics System Summary Product Summary Pressure Sensor Information Delivery System Information Should be 0 Frequently Used System In...

Страница 52: ...eatedly between pins 1 and 3 on the flowmeter connector with a bent paper clip or short piece of wire As the person taps the dis play should show some numbers on Flow Meter Hz If the voltages are good...

Страница 53: ...hydraulic valve to open 7 If 6 12 volts is not present check harnesses and review control valve type setup 8 Go back to the 12 pin connector that plugs into the Pump harness Check voltage between pin...

Страница 54: ...inually plugging the strainer investigate fertilizer quality and necessary strainer size 8 If the pump speed is surging there is a hydraulic problem Application Rate fluctuates in field but flow in Se...

Страница 55: ...person taps the display should show some numbers on Flow Meter Hz 3 If the voltages are good and the tap test shows on the display but the system does not read flow when liquid is flowing the flowmet...

Страница 56: ...o hit the desired rate If the pump is in series behind another pump or motor the hydraulic oil to this pump may be limited E Check Setup System Settings Control Valve Setup PWM Setup PWM Settings High...

Страница 57: ...ents will not be damaged if high pressure develops Typical operating pressures with hydraulic pumps will be 20 60 PSI but the pump will work fine at 80 90 PSI if that is needed If continually running...

Страница 58: ...do this On some pump models the pump will have to be removed from the mounting bracket and lifted slightly to allow access to the oil plug When refilling the pump with oil the shaft will again have t...

Страница 59: ...mps from the tank to the pump are not always apparent but can be sources of air getting into the system which can create issues 6 Push in tubes at all Quick Connect fittings so they are seated tightly...

Страница 60: ...damaged Remove drain plug from bottom of pump to drain oil from pump Rotate pump shaft to re move all oil Replace drain plug making sure o ring is in place Tighten plug to 171 4 In Lbs 3 Remove pump m...

Страница 61: ...396 3815Y1 SureFire PumpRight for Raven RCM 59 Revised 01 16 2018 D70 Diaphragm Pump Parts H Maintenance Parts S u r e F i r e A g S y s t e m s...

Страница 62: ...53 31 54 32 33 35 63 36 38 37 5 3 55 81 84 83 60 78 37 50 19 57 57 17 16 18 66 20 52 5 25 26 28 29 56 77 19 23 19 19 27 30 46 47 48 2 21 17 16 58 49 4 82 62 37 3 79 61 59 34 1 60 S u r e F i r e A g...

Страница 63: ...580050 Gasket 1 25 9910 580180 Accumulator manifold 1 26 9910 550190 Accumulator diaphragm 1 27 9910 559204 Accumulator head 1 28 9910 550300 Air valve 1 29 9910 650542 O ring 1 30 9910 550680 M8 x 20...

Страница 64: ...16 15 18 17 43 19 55 11 40 48 47 Without air chamber 50 46 49 45 54 11 55 23 30 6 42 24 74 25 26 33 35 36 34 34 35 53 52 39 38 37 36 57 41 37 38 20 22 21 39 32 31 12 27 58 56 29 32 28 61 43 6 51 44 10...

Страница 65: ...in ring 8 33 9910 760140 Connecting rod 4 34 9910 750090 Roller bearing 2 35 9910 750130 Connecting rod ring 2 36 9910 540040 Spacer washer 2 37 9910 230350 Bearing 2 38 9910 160740 Seal ring 2 39 991...

Страница 66: ...4 3 38 55 46 49 54 22 23 23A 24 25 47 48 51 29 53 38 5 52 41 9 37 35 36 40 58 34 33 10 33 21 34 35 36 37 9 19 20 53 52 12 6 13 15 14 18 16 17 38 5761 56 39 1 2 32 31 31 62 30 28 11 26 27 60 59 64 S u...

Страница 67: ...Desmopan Standard Diaphragm Buna Optional 6 27 9910 500260 Piston ring 6 28 9910 750122 Piston 6 29 9910 751080 Manifold 1 30 9910 160700 Pin 6 31 9910 160691 Pin ring 2 32 9910 750140 Connecting rod...

Страница 68: ...2 W Solenoid Valve with Manual Over ride cartridge valve only does NOT include electri cal coil 166 050308 SS 312 5 16 x 3 1 2 SS bolts for hydraulic motor 166 05LW SS 5 16 SS lock washer for hydraul...

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