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CONTENT

Preface ......................................................................................................................................................... - 1 -

1. ASSEMBLING

......................................................................................................................................... - 5 -

1.1 Open the packaging of machine .................................................................................................... - 6 -

1.1.1 Warning .............................................................................................................................. - 6 -
1.1.2 Procedure ........................................................................................................................... - 6 -
open the package in the following steps:

：

................................................................................ - 6 -

1.2 Take away the fixing rail wHich is used during transportation ...................................................... - 7 -

1.2.1 Condition ............................................................................................................................ - 7 -
1.2.2 Procedure ........................................................................................................................... - 7 -

1.3 Prepare the working table ............................................................................................................. - 8 -

1.3.1 Machine specification ......................................................................................................... - 8 -
1.3.2 Working table size and drilling hole requirement .............................................................. - 9 -

1.4 Water supplying system .............................................................................................................. - 10 -

1.4.1 Description ....................................................................................................................... - 10 -
1.4.2 Connection of water piper ................................................................................................ - 10 -

1.5 Electrical connection ................................................................................................................... - 13 -

1.5.1 Electrical wire of edger ..................................................................................................... - 13 -

1.6 Start the edger ............................................................................................................................. - 14 -

1.6.1 Procedure ......................................................................................................................... - 14 -

2. SAFETY PRECAUTIONS

...................................................................................................................... - 15 -

2.1 NOTICE ......................................................................................................................................... - 15 -

2.1.1 Operator ........................................................................................................................... - 15 -
2.1.2 Machine ............................................................................................................................ - 15 -

2.2 Suggestions .................................................................................................................................. - 16 -

3. USE OF EDGER

................................................................................................................................... - 17 -

3.1 APPEARANCE ............................................................................................................................... - 17 -

3.1.1 Appearance of the edger .................................................................................................. - 17 -

3.2 INTRODUCTION OF THE OPERATE INTERFACE ............................................................................. - 18 -

3.2.1 Display interface ............................................................................................................... - 18 -
3.2.2 Screen 1:1display

：

.......................................................................................................... - 19 -

3.2.3 Modify of pattern data ..................................................................................................... - 20 -
3.2.4 Pick up stored data ........................................................................................................... - 22 -
3.2.5 Edging lens interface ........................................................................................................ - 23 -

3.3 LENS PROCESSING ....................................................................................................................... - 24 -

4.CONFIGURATION MENU

..................................................................................................................... - 29 -

4.1 CONFIGURATION MENU INTRODUCTION .................................................................................... - 29 -

5.DAILY MAINTENANCE OF MACHINERY

............................................................................................ - 33 -

5.1 MAINTENANCE INSTRUCTIONS ................................................................................................... - 33 -
5.2 MAINTENANCE OF TOUCH SCREEN PARTS .................................................................................. - 33 -
5.3 REPLACE REMOVABLE CLAMPS ................................................................................................... - 34 -

5.3.1 Replace the right clamp rubber pad ................................................................................. - 34 -

5.4 REPLACE LENS FEELER ................................................................................................................. - 35 -

Содержание ALE-1200

Страница 1: ...AUTO LENS EDGER ALE 1200 Operation Manual V2 0 Shanghai Supore Instruments Co LTD http www supore com REV 20190125...

Страница 2: ...n of the manual doesn t have nature of the contract thus can be modified without prior notice The content has been checked strictly to make sure no errors But it s impossible to avoid error or omissio...

Страница 3: ...of life Please read carefully Import suggestion may damage the machine or cause problem Please read carefully Necessary preparation Before any operation make sure power is off Electrical problem Heav...

Страница 4: ...ions 16 3 USE OF EDGER 17 3 1 APPEARANCE 17 3 1 1 Appearance of the edger 17 3 2 INTRODUCTION OF THE OPERATE INTERFACE 18 3 2 1 Display interface 18 3 2 2 Screen 1 1display 19 3 2 3 Modify of pattern...

Страница 5: ...4 5 5 CLEAN REPLACE WATER PROOF COVER 36 5 6 CLEAN THE FILTER AND WATER TANK 37 6 TECHNICAL SPECIFICATIONS 38 6 1 FEATURES 38 6 2 TECHNICAL PARAMETERS 39 7 ATTACHMENT LIST PACKING PARTS 40...

Страница 6: ...5 1 ASSEMBLING Please keep the packaging materials 1 2 5 4 5 3...

Страница 7: ...e material from the machine 6 Take away the 4 fixing rail which is used during transportation 7Need at least two people to lift the fixing rail and place it on the workbench At least two people lift t...

Страница 8: ...achine 1 2 2 PROCEDURE Open the package in the following steps As is showed in the picture 1 With the help of another person gently flip the machine in order to gain access to the 4 fixing screws of t...

Страница 9: ...8 1 3 PREPARE THE WORKING TABLE 1 3 1 MACHINE SPECIFICATION The machine specifications is as shown below length 705mm height 442mm width 465mm Total Weight 65kg 442mm 705mm 465mm...

Страница 10: ...r to the given dimensions length 705mm width 465mm diameter of the drainage 100mm distance of the drainage hole center to the right side of the machine 356mm distance of the drainage hole center to th...

Страница 11: ...ter of the drain pipe is 100 mm In order to ensure the smooth discharge of debris there must be a slope of at least 5 1 4 1 2 FILTER BOX WITH PUMP length 500mm width 400mm height 280 mm capacity 50L 1...

Страница 12: ...he picture 1 3 Connect the solenoid valve to supply water directly Connect the water pump to use recycled water outlet of the pump The amount of water can not exceed the pump water level connect the w...

Страница 13: ...system is closed 3 Make sure the machine level can be adjusted with 4 foot screws 7 If the water supply is clogged check the permeability of the pipe especially around the solenoid valve 4 Connect the...

Страница 14: ...ing equipment It should be carried out as shown below RS232 port scanner 1 Check if the machine switch is off The ON OFF switch is in the OFF position and the main power plug is off 2 Connect the scan...

Страница 15: ...ollet and collet seat onto the spindle 3 Plug in and open the switch ON OFF switch 4 simulate to start the machine adjust the flow adjustment screw located on the left side of the machine adjust the w...

Страница 16: ...ly The switch is located behind the machine and marked ON OFF The plug is used to disconnect the main power If lightning occurs or if it is not used for a long time please cut off the connection to th...

Страница 17: ...not force the touch screen otherwise it will be fractured Do not use pen scissors pliers and other sharp objects to press the touch screen When operating the touch screen the hand must be kept dry Cle...

Страница 18: ...s of the touch screen operate the interface of ALE 1200 Input the data of the processing tasks Display the shape of the frame and lens Input the data of the edger 3 1 1 2 LENS EDGERING WINDOW Function...

Страница 19: ...Symmetrical display of the data for both left and right eyes Enter the interface of lens processing Get the current required processing data and display Input PD of right eye Input PD of left eye Inp...

Страница 20: ...n back to the back to Main interface DBL nose bridge distance of the frame PD Pupil distance of two eyes FPD Geometric center distance of frames Dia The minimum lens diameter required to processing th...

Страница 21: ...ng template data from memory Find the template data in memory Save the current template data to memory Template height unchanged width modified Template width unchanged height modified Template height...

Страница 22: ...Enter button on the numeric keypad the system automatically saves the current template data 3 2 3 2 TEMPLATE DATA SEARCH click on the interface the system pops up the search window as is shown below E...

Страница 23: ...change interface enter the template data retrieval interface the memory data list will be showed Display previous page data Display next page data Display the previous data Display the next data Retr...

Страница 24: ...Bevel edge Flat edge 4 Sharp edge rate auto 33 50 manual front surface back surface 5 Grooving rate only apply to edger with grooving function auto 33 50 manual front surface back surface 6 Front sid...

Страница 25: ...ng pressure level one Fragile lens level two normal lens level three slippery lens return 3 3 LENS PROCESSING 3 3 1 CLAMP REMOVE THE LENSES Clip the lens into grinding window After all the grinding da...

Страница 26: ...3 2 START STOP THE GRINDING PROCEDURE Start After enter all data of grinding and put lens into clamp press Stop If you want to stop the procedure press icon When the grinding is processing this key c...

Страница 27: ...f the lens Front bevel The tip vertex position is located on the front surface Back bevel The apex of the tip is located on the back surface IMPORTANT NOTE If the maximum thickness of the lens is less...

Страница 28: ...t lens material 4 Select lens fine grinding pattern flat 5 Select polish or not 6 Select lens processing mode 8 After blocking put the lens in and clamp 9 Start 10 Open the window remove the shaft and...

Страница 29: ...1 2mm Completed rough lens the maximum thickness of the flat side 11mm Completed rough lens the maximum thickness of the edge of the glass 15mm Completed rough lens the maximum thickness of the resin...

Страница 30: ...NU 4 1 CONFIGURATION MENU INTRODUCTION 4 1 1 SYSTEM MENU INTERFACE Click the icon on the main interface Enter menu password Enter the menu The whole machine test The machine set Initial settings Proce...

Страница 31: ...performance test Performance test of lens rotary motor and encoder Scan probe component performance test Performance test of main motor and sprinkler system Performance test of clamp loose system Mac...

Страница 32: ...g Processing winding number setting Base axis setting Grooving setting only apply to edger with grooving and safe chamfering function Safe chamfering setting only apply to edger with grooving and safe...

Страница 33: ...ne processing 4 1 4 INITIAL PARAMETER SETTING Click the key on the main interface Enter the initial setup menu After setting click Save the initial setting parameters 4 1 5 PROCESSING STATISTICS TABLE...

Страница 34: ...nses Clean the baffle board and replace when necessary If the machine uses circulating water replace the water in the tank regularly Wash the filter and water tank regularly Check the situation of eac...

Страница 35: ...ds are protected 19 mm diameter adaptors 25 mm diameter adaptors 5 3 1 REPLACE THE RIGHT CLAMP RUBBER PAD Replace the rubber pad procedure as below As pictures show below 1 Gently remove the right cla...

Страница 36: ...is as follows Dismountable lens feeler Remove the screws and replace the lens feeler 1 Enter the menu 2 Enter setup interface 3 Enter setup interface 4 Take out tool 5 Input correction tool thickness...

Страница 37: ...he On Off switch is in the Off position and the main power is disconnected The replacement procedure is as follows NOTE Regular cleaning of the cover plate can clearly see the grinding edge chamber an...

Страница 38: ...he Off position and the main power is disconnected Regular cleaning can ignore the number of lenses to be processed but the manufacturer s recommendation is to clean about 100 pieces of lens glass and...

Страница 39: ...wheel Bevel flat edge polishing wheel Automatic clip three selections of clip pressure adapt to different material lens processing Connect with water pump using circulating water and connect with sol...

Страница 40: ...ength 705mm Width 465mm Height 442mm Weight 65kg Input Voltage 220V 230V 50Hz 110V 115V 60Hz Machine power 1500W Noise 72db Operating Temperature 5 40 relative humidity 10 80 Pump working voltage 220V...

Страница 41: ...3 Scan probe 3 4 25mm clamp 1 5 19mm clamp 1 6 25mm clamp rubber mat 2 7 19mmclamp rubber mat 2 8 Large block 5 9 Middle block 5 10 Sticker 1 11 Power line 1 12 Fuse 220V 15A or 110V 25A 5 13 Certifi...

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