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Installation

SuperFlow Technologies Group     2-9 

 

2.4.2 Electrical Connections

NOTE:

This procedure assumes the use of a ABB model ACS800 Motor Drive but it can be applicable 

for other makes and models. Only basic instructions are provided with references to the manufacturers 
installation guide for specific details or information. If a manual was not included with the AC Motor 
assembly, check the manufacturers website for a download version or contact SuperFlow Customer 
Service with the make and model number of the motor drive.

1. Mount the primary Motor Drive unit to a suitable wall or other support 

structure according to the instructions in the manufacturers installation 

guide.
• The drive unit should be no further than 25 feet [7.5 meters] from the 

SuperFlow sensor box for the control cables to reach. Custom length 

cables can be obtained from SuperFlow if necessary.

• Maintain free space around the unit to enable cooling air flow and 

service access. Follow the manufacturers recommendations or allow a 

minimum of 12 inches [300 mm] on all sides.

• When installed in a closed cabinet, ensure adequate cooling through 

the enclosure.

 Figure 2-4. ABB model ACS800

IMPORTANT:

The installation of high voltage electrical equipment must always be made 

according to applicable local laws and regulations. All electrical work must only be performed by a 
qualified electrician. Always follow standard safety precautions. SuperFlow Technologies Group or 
it’s affiliates do not assume any liability whatsoever for any installation which breaches local laws 
and/or regulations, or for any work done by un-qualified personnel. Furthermore, if the 
recommendations provided in this procedure or in the manufacturers installation guidelines are not 
followed, the drive may experience problems that the warranty does not cover.

2. Install a hand-operated disconnecting device (switch) between the AC power source and the 

motor drive. The disconnecting device must conform to the applicable safety regulations and 

be of a type that can be locked to the open position for installation and maintenance work.

3. Follow the procedures and precautions for installing the motor drive as outlined in the 

manufacturers guidelines or manual. With any installation, always consider the following 

recommendations.
• Ensure the electrical power source has thermal overload and short-circuit protection. Follow 

the manufacturers guidelines or use a suitable 200 Amp breaker in the power circuit.

• Select the cable size according to local regulations based upon the rated drive load current. 

600 VAC cable is normally accepted for up to 500 VAC.

• Ensure a common ground between the motor drive, motor, resistive load bank, and source 

power.

• Shielded symmetrical motor cable is recommended. However, shielded cable is not 

necessary when continuous conduit is used.

• It is recommended that the power cable, motor cables, and load bank cables be installed in 

separate conduits or cable trays. High voltage cables should never be run alongside control 

cables or low-voltage wiring.

Содержание CycleDyn-AC

Страница 1: ...Pub No 190618 Rev 0 June 2019 Operator Manual www PowerTestDyno com Original Instructions CHASSIS DYNAMOMETER...

Страница 2: ...ivision of Power Test Inc All rights reserved No part of this publication may be reproduced transcribed or translated by any means without the prior written permission of SuperFlow N60 W22700 Silver S...

Страница 3: ...ormation in this manual Any person instructed to carry out installation maintenance or repair of the equipment must read and understand this manual and in particular the technical safety instructions...

Страница 4: ...interest or concern WARNING Failure to take or avoid a specific action could result in physical harm to the user or the hardware CAUTION Failure to take or avoid a specified action could result in lo...

Страница 5: ...and conducted training to its satisfaction on the SuperFlow equipment listed below If any of the above components were never ordered and therefore never received then indicate Never Ordered in place o...

Страница 6: ......

Страница 7: ...Safety Warnings Dangers Due to Non observance of Safety Instructions Room Requirements General Safety Procedures Noise Levels Carbon Monoxide Warnings SAFETY...

Страница 8: ......

Страница 9: ...odes when building a test cell Install a Carbon Monoxide CO detector in the test cell Provide fire extinguishers that are rated for gasoline and oils Provide adequate lighting in the test cell and at...

Страница 10: ...e power cable if it is damaged Keep the air inlet grids free of dust or dirt Keep loose material away from the inlet and exhaust ducts Do not store flammable materials in the vicinity of the equipment...

Страница 11: ...or high exposures symptoms may worsen and include vomiting confusion and collapse in addition to loss of consciousness and muscle weakness Symptoms vary widely from person to person CO poisoning may...

Страница 12: ...kers test for oxygen sufficiency before entering What can employees do to help prevent CO poisoning To reduce the chances of CO poisoning in the workplace employees should Report any situation to your...

Страница 13: ...Introduction Specifications Packaging and Handling Installation Preliminary Checks and Calibration Operation Maintenance AC MOTORING DYNAMOMETER...

Страница 14: ......

Страница 15: ...nvironment Testing on a dynamometer reduces road testing liability improves measurement accuracy and enhances productivity Typical applications include Research and Development R D Performance testing...

Страница 16: ...pins the dynamometer roll in controlled conditions and therefore can drive the MUT at a desired speed or torque setpoint A motoring dynamometer provides the features of a brake dynamometer system but...

Страница 17: ...eaking Power 58 000 Watts continuous Torque Measurement In line rotary torque transducer Power Requirements motor drive 480 VAC 200 Amps 3Ph 50 or 60 hz Dimensions standard model only AC Motor module...

Страница 18: ...er the dynamometer frame and modules to their final position on the floor Never push the frame off the forklift pallet jack or blocks WARNING Failure to use the lift points indicated or improperly usi...

Страница 19: ...n greater testing capability The motor drive unit connects to the AC motor the resistive load bank if applicable and to the data acquisition system sensor box Consider where the dynamometer will be lo...

Страница 20: ...and slide the couplers on the shafts 3 Place the keys and couplers on the in line torque speed transducer 4 Mount the transducer assembly on the bracket in the AC Motor cube Be certain to mount the n...

Страница 21: ...perFlow Technologies Group or it s affiliates do not assume any liability whatsoever for any installation which breaches local laws and or regulations or for any work done by un qualified personnel Fu...

Страница 22: ...nel Figure 2 5 Motor Controller Power Connections Cover the terminals if provided with an insulated or plastic shroud 5 Connect the power cables to the AC motor as specified in the manufacturers insta...

Страница 23: ...le phase so power can be tapped off two legs of the 3 phase power to the primary controller as shown below or power can be from an independent source Ensure a common ground between the two motor contr...

Страница 24: ...carries the 0 10V variable control voltage from the data acquisition system to the motor drive On the ABB drive it connects to the speed reference input as shown below The jumper between terminals 2...

Страница 25: ...from running if the the switch is open 3 Connect any two wire cable between the primary motor drive and the fan motor drive as shown below or as per the manufacturers installation guide The primary dr...

Страница 26: ...main dynamometer cables to the data acquisition sensor box as shown below All other connections on the sensor box should be made according to the primary system operator s manual Figure 2 10 Sensor B...

Страница 27: ...Turn on the power to the SuperFlow data acquisition sensor box NOTE The following procedure assumes an ABB ACS800 motor controller Refer to the manufacturers operation manual for other makes and model...

Страница 28: ...de 2 5 3 Remote Control Test From the dyno handheld set the controller to speed mode by pressing the blue arrow button then the Modes J button Press the A or B buttons to select speed and press Done S...

Страница 29: ...the dynamometer From the dyno handheld press Configure the I button then Calibrate B Select the Inertia option The settings have been defaulted for best use but may be changed if desired The warm up r...

Страница 30: ...an remain attached to the AC Motor cube the data acquisition and control system cannot control both at the same time Software is provided to control one or the other 2 7 Maintenance Detailed informati...

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