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Installation

SuperFlow Technologies Group     2-7 

 

2.4 Installation

IMPORTANT:

This section covers only the installation of an AC Motor module on a dynamometer. 

Refer the regular system operator’s manual for details on the installation of the dynamometer itself 
and the Eddy Current option if applicable. Read the unpacking and inspection instructions in it’s 
entirety before installing the dynamometer or any accessories.

The installation involves both mechanical connections and electrical connections.

• The AC Motor module attaches to the roll shaft on the dynamometer chassis but can also be 

coupled to an eddy current module to provide even greater testing capability.

• The motor drive unit connects to the AC motor, the resistive load bank (if applicable), and 

to the data acquisition system (sensor box).

Consider where the dynamometer will be located. The floor must be level and able to support the 

weight of the dynamometer, all add-on options, and the vehicle under test including the operator. 

Allow access space on all sides of the dynamometer.
Inspect all crates and boxes for external damage. Be sure to check underneath the crate for possible 

forklift damage. Report any damage to the shipping company and SuperFlow Customer Service.
Unpack the equipment and take inventory of all the provided parts. Contact SuperFlow Customer 

Service if there are any questions.

2.4.1 Mechanical Connections

Detailed information for this section is pending.

 Figure 2-3. AC Motor Coupling - Overview

Содержание CycleDyn-AC

Страница 1: ...Pub No 190618 Rev 0 June 2019 Operator Manual www PowerTestDyno com Original Instructions CHASSIS DYNAMOMETER...

Страница 2: ...ivision of Power Test Inc All rights reserved No part of this publication may be reproduced transcribed or translated by any means without the prior written permission of SuperFlow N60 W22700 Silver S...

Страница 3: ...ormation in this manual Any person instructed to carry out installation maintenance or repair of the equipment must read and understand this manual and in particular the technical safety instructions...

Страница 4: ...interest or concern WARNING Failure to take or avoid a specific action could result in physical harm to the user or the hardware CAUTION Failure to take or avoid a specified action could result in lo...

Страница 5: ...and conducted training to its satisfaction on the SuperFlow equipment listed below If any of the above components were never ordered and therefore never received then indicate Never Ordered in place o...

Страница 6: ......

Страница 7: ...Safety Warnings Dangers Due to Non observance of Safety Instructions Room Requirements General Safety Procedures Noise Levels Carbon Monoxide Warnings SAFETY...

Страница 8: ......

Страница 9: ...odes when building a test cell Install a Carbon Monoxide CO detector in the test cell Provide fire extinguishers that are rated for gasoline and oils Provide adequate lighting in the test cell and at...

Страница 10: ...e power cable if it is damaged Keep the air inlet grids free of dust or dirt Keep loose material away from the inlet and exhaust ducts Do not store flammable materials in the vicinity of the equipment...

Страница 11: ...or high exposures symptoms may worsen and include vomiting confusion and collapse in addition to loss of consciousness and muscle weakness Symptoms vary widely from person to person CO poisoning may...

Страница 12: ...kers test for oxygen sufficiency before entering What can employees do to help prevent CO poisoning To reduce the chances of CO poisoning in the workplace employees should Report any situation to your...

Страница 13: ...Introduction Specifications Packaging and Handling Installation Preliminary Checks and Calibration Operation Maintenance AC MOTORING DYNAMOMETER...

Страница 14: ......

Страница 15: ...nvironment Testing on a dynamometer reduces road testing liability improves measurement accuracy and enhances productivity Typical applications include Research and Development R D Performance testing...

Страница 16: ...pins the dynamometer roll in controlled conditions and therefore can drive the MUT at a desired speed or torque setpoint A motoring dynamometer provides the features of a brake dynamometer system but...

Страница 17: ...eaking Power 58 000 Watts continuous Torque Measurement In line rotary torque transducer Power Requirements motor drive 480 VAC 200 Amps 3Ph 50 or 60 hz Dimensions standard model only AC Motor module...

Страница 18: ...er the dynamometer frame and modules to their final position on the floor Never push the frame off the forklift pallet jack or blocks WARNING Failure to use the lift points indicated or improperly usi...

Страница 19: ...n greater testing capability The motor drive unit connects to the AC motor the resistive load bank if applicable and to the data acquisition system sensor box Consider where the dynamometer will be lo...

Страница 20: ...and slide the couplers on the shafts 3 Place the keys and couplers on the in line torque speed transducer 4 Mount the transducer assembly on the bracket in the AC Motor cube Be certain to mount the n...

Страница 21: ...perFlow Technologies Group or it s affiliates do not assume any liability whatsoever for any installation which breaches local laws and or regulations or for any work done by un qualified personnel Fu...

Страница 22: ...nel Figure 2 5 Motor Controller Power Connections Cover the terminals if provided with an insulated or plastic shroud 5 Connect the power cables to the AC motor as specified in the manufacturers insta...

Страница 23: ...le phase so power can be tapped off two legs of the 3 phase power to the primary controller as shown below or power can be from an independent source Ensure a common ground between the two motor contr...

Страница 24: ...carries the 0 10V variable control voltage from the data acquisition system to the motor drive On the ABB drive it connects to the speed reference input as shown below The jumper between terminals 2...

Страница 25: ...from running if the the switch is open 3 Connect any two wire cable between the primary motor drive and the fan motor drive as shown below or as per the manufacturers installation guide The primary dr...

Страница 26: ...main dynamometer cables to the data acquisition sensor box as shown below All other connections on the sensor box should be made according to the primary system operator s manual Figure 2 10 Sensor B...

Страница 27: ...Turn on the power to the SuperFlow data acquisition sensor box NOTE The following procedure assumes an ABB ACS800 motor controller Refer to the manufacturers operation manual for other makes and model...

Страница 28: ...de 2 5 3 Remote Control Test From the dyno handheld set the controller to speed mode by pressing the blue arrow button then the Modes J button Press the A or B buttons to select speed and press Done S...

Страница 29: ...the dynamometer From the dyno handheld press Configure the I button then Calibrate B Select the Inertia option The settings have been defaulted for best use but may be changed if desired The warm up r...

Страница 30: ...an remain attached to the AC Motor cube the data acquisition and control system cannot control both at the same time Software is provided to control one or the other 2 7 Maintenance Detailed informati...

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