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Be in charge.

Super B.

Table of content

1.  Safety guidelines and measures 

5

1.1. General 

5

1.2. Disposal 

5

2. Introduction 

6

2.1. 

Product description 

6

2.2. 

Intended use 

6

2.3. 

Glossary of Terminology 

7

2.4. 

Used symbols 

7

3.  Product specifications 

7

3.1. 

Product features 

7

3.2. 

Product specifications 

8

3.2.1.  Electrical specifications 

 

8

3.2.2.  Mechanical specifications 

8

3.2.3.  Charge & discharge specifications 

8

3.2.4.  Temperature specifications   

9

3.2.5.  Compliance specifications   

9

3.2.6.  General product specifications 

 

9

3.3. 

Environmental conditions 

9

3.4. 

Scope of delivery 

10

3.5. 

Terminals and LED indicators 

11

3.5.1.  X1 / X2 Battery terminal interface 

11

3.5.2.  LED Indicators  

12

3.6. 

Signal interfaces 

12

3.6.1.  J1 CAN 

13

3.6.2.  FASTON Connections 

13

3.6.3.  FASTON Connection electrical specifications 

14

3.6.4. Bluetooth 

14

3.6.5.  Modes and states of the Li-ion battery 

15

3.6.6.  Operation states dependencies 

16

3.7. 

Optional Components 

16

4. Installation 

17

4.1. 

General information 

17

4.2. Unpacking 

17

4.3. 

Placement of the Li-ion battery 

17

4.4. 

Connection wires 

17

4.4.1.  Connecting power cables with automotive type terminals   

17

4.4.2.  Connecting power cables with cable lugs   

19

4.4.3.  Connecting small consumers to the terminals 

20

4.5. 

Communication and FASTON connections 

21

4.6. 

Connecting to the CAN interface   

22

Содержание EPSILON 12V100Ah

Страница 1: ...Manual Version February 2022 EPSILON 12V100Ah EPSILON 12V150Ah ...

Страница 2: ...to you During the use of the product user safety should always be ensured so installers users service personnel and third parties can safely use the Li ion battery Copyright Super B All rights reserved Licensed software products are owned by Super B or its subsidiaries or suppliers and are protected by national copyright laws and international treaty provisions Super B products are covered by Dutc...

Страница 3: ...ope of delivery 10 3 5 Terminals and LED indicators 11 3 5 1 X1 X2 Battery terminal interface 11 3 5 2 LED Indicators 12 3 6 Signal interfaces 12 3 6 1 J1 CAN 13 3 6 2 FASTON Connections 13 3 6 3 FASTON Connection electrical specifications 14 3 6 4 Bluetooth 14 3 6 5 Modes and states of the Li ion battery 15 3 6 6 Operation states dependencies 16 3 7 Optional Components 16 4 Installation 17 4 1 Ge...

Страница 4: ... 5 2 Charging 26 5 2 1 Charging rate 27 5 3 Heater functionality 27 5 3 1 Heater power source 27 5 3 2 Heating methods 28 5 4 Battery balancing 29 5 5 Be In Charge Software and App 29 5 5 1 Bluetooth pairing PIN code 30 5 5 2 Battery history recording 30 5 5 3 Reading the battery s State of Charge SoC 30 5 5 4 Reading the battery s State of Health SoH 31 6 Inspection and cleaning 31 6 1 General in...

Страница 5: ... size type or age within a system Keep the Li ion battery clean and dry Secondary batteries need to be charged before use Always use a correct charger see charging manual on our website and refer to this manual for proper charging instructions Do not leave the Li ion battery on prolonged charge when not in use After extended periods of storage it may be necessary to charge and discharge the Li ion...

Страница 6: ...Li ion battery can use the integrated heating to heat up or keep the cells at a temperature level to be able to charge the battery in sub zero degrees environment conditions This ensures that the cells are used within their specifications enlengthening the Li ion batteries lifetime Under the Li ion batteries protective lid easy to use connections such as configurable inputs outputs CAN and LIN con...

Страница 7: ...logy 2 4 Used symbols The following icons will be used throughout the manual Warning A warning indicates severe damage to the user and or product may occur when a procedure is not carried out as described Caution A caution sign indicates problems may occur if a procedure is not carried out as described It may also serve as a reminder to the user 3 Product specifications 3 1 Product features A grad...

Страница 8: ... 2 1 Electrical specifications Epsilon 12V100Ah Epsilon 12V150Ah Nominal capacity 100Ah 150Ah Energy 1280Wh 1920Wh Nominal voltage 12 8V 12 8V Open circuit voltage 13 2V 13 2V Self discharge 3 per month 3 per month Table 2 Electrical specifications 3 2 2 Mechanical specifications Epsilon 12V100Ah Epsilon 12V150Ah Dimensions LxWxH 278 x 175 x 190 mm 11 x 6 9 x 7 5 DIN H6 LN3 353 x 175 x 190 mm 13 9...

Страница 9: ...C UN 38 3 UN ECE R10 06 UL1642 Cells Shipping classification UN 3480 Table 6 Compliance specifications 3 2 6 General product specifications Epsilon 12V100Ah Epsilon 12V150Ah Battery designation IFpP 27 148 135 2p4s M 20 60 95 IFpP 27 148 135 3p4s M 20 60 95 Cycle life 5000 0 3C charge discharge DoD 100 2 3500 0 9C charge discharge DoD 100 2 Table 7 General product specifications 2 The cycle life v...

Страница 10: ...cope of delivery Figure 1 Components 1 1x Super B Epsilon 12V100Ah Epsilon 12V150Ah Li ion battery 2 2x Hex bolt M8x16 3 2x Washer M8 4 2x Lockring M8 5 2x Terminal Screw M6 6 4x Philips screw 7 2x Cable clamp ...

Страница 11: ... or standard automotive terminal and 1x M6 bolt for accessory connection X2 Battery Terminal up to 1x 95mm2 wire connection or standard automotive terminal and 1x M6 bolt for accessory connection 3 5 1 X1 X2 Battery terminal interface Terminal Service description Function Range 1 Battery Terminal Minus supply of battery 2 Battery Terminal 14 6Vdc Plus supply of battery Table 8 Battery terminals in...

Страница 12: ...On Off Off Operational mode 4 Off On Off Warning mode Table 9 LED Mode When the Li ion battery is in operational mode not charging or discharging LED indicator flashes every 3 seconds for more information refer to chapter 10 troubleshooting 3 6 Signal interfaces The signal interfaces are located underneath the removable lid Figure 4 Signal interfaces ...

Страница 13: ..._GND Ground 0V 4 CAN_H CAN_H bus line dominant high 5 CAN_L CAN_L bus line dominant low Table 10 J1 CAN interface1 1 Please note CAN bus is not galvanically isolated The CAN connector is provided with a protective M12 cap see figure 4 When CAN is not used it must be mounted to ensure the IP rating of the Li ion battery Figure 5 Protective M12 cap 3 6 2 FASTON Connections Figure 6 FASTON Connection...

Страница 14: ...r supply input External power supply for heater 12 14V 120W 10A max Table 11 FASTON connections 3 6 3 FASTON Connection electrical specifications Description Value Units I O connection 1 3 Input voltage range 0 15 V Input impedance 100 KOhm Input high level 8 4 V Input low level 6 8 V Output current sink open drain output type 0 5 A SoC output Output voltage range 0 01 10 V Output impedance 1 Ohm ...

Страница 15: ...e is non conducting Operational mode The Li ion battery knows 3 states in operational mode Normal state the units the Li ion battery monitors voltage current and temperature are within the operational level of the cells and other components in the Li ion battery Warning state the units the Li ion battery monitors are threatened to go beyond the operational level of cells or other internal componen...

Страница 16: ...le 14 System components operation modes dependencies 3 7 Optional Components Article name EAN code Be In Charge Monitoring Kit 8718531362086 Battery Bracket set for Epsilon 8718531362222 CAN Cable 0 4m Y split straight female to straight male female 8718531362239 Touch Display Connection set 5m for Epsilon 12V100 150Ah 8718531362291 Touch Display Connection set 10m for Epsilon 12V100 150Ah 8718531...

Страница 17: ...ate fastening brackets for mounting see chapter 3 7 optional components 4 4 Connection wires Use appropriate cables and cable lugs for the connection to the terminals This prevents overheating and unnecessary losses Use appropriate fuses matching the cables and load Super B advises to use 95mm2 connection cables Cables with less diameter can cause overheating or unnecessary losses Always use the c...

Страница 18: ...18 Figure 7 Connecting power cables with automotive type terminals Figure 8 Place the handle covers over the terminals 1 2 3 20 Nm 4 ...

Страница 19: ...lt spring washer and plain washer to connect the Li ion battery cable 3 Connect the X1 terminal of the Li ion battery Figure 10 Use the included M8 bolt spring washer and plain washer to connect the Li ion battery cable 4 Ensure both contacts are tightened to 20Nm 5 Place the handle covers over the terminals Figure 11 Figure 9 Remove the automotive power terminals Figure 10 Connecting power cables...

Страница 20: ...power that one is FASTON 1 underneath the lid see figure 6 paragraph 3 6 2 1 Connect the plus of the power cable of the small consumer to the X2 terminal of the Li ion battery Figure 12 Use the included M6 bolt 2 Connect the minus of the power cable of the small consumer to the X1 terminal of the Li ion battery Figure 12 Use the included M6 bolt 3 Ensure both contacts are tightened to 10Nm 4 Place...

Страница 21: ...id The connections can be made using standard 4 75mm wide automotive FASTON crimp terminals All connections and cabling can be secured using the integrated cable strain relief which can easily be unscrewed to secure all cables to the FASTONS The M12 CAN cable is not fed through the strain relief as the M12 connector itself has a built in strain relief see figure 14 and this would damage the wire C...

Страница 22: ...ion to the CAN bus can be made using standard CAN cable wiring and accessories An Y split CAN cable and inline CAN terminator cable is available for easy installation and connection to other Li ion batteries see chapter 3 7 optional components Warning Always use the supplied protective M12 cap when the CAN connection is not used Otherwise ingress protection is not guaranteed and water moisture may...

Страница 23: ...nnect to a LIN master which are often present in recreational vehicles or caravans The LIN interface is meant to provide the LIN master with information of the Li ion battery like SoC and other data The LIN bus is accessible on FASTON 2 under the protective lid Depending on the electrical installation LIN ground can be either the terminal minus or the FASTON GND Make sure no ground loops are made ...

Страница 24: ... or Be In Charge Software IO functionality Description Generator control IO 1 output Active when SoC is below 20 off when SoC is 100 hysteresis of 80 Inverter control IO 2 output Active when SoC above 21 off when SoC is below 10 hysteresis of 11 Reserved IO3 Reserved for future use Table 17 IO functionality The list of supported functionalities will grow in the future More functionalities will bec...

Страница 25: ...ion battery to the charger X2 Battery charger Minus Plus Load X1 Figure 17 Connecting a charger to the Li ion battery 4 9 Connecting Li ion batteries in parallel The max number of Li ion batteries in parallel is 8 To divide the current equally amongst batteries use the schematic bellow Minus Plus Load OK Minus Plus Load NOT OK Figure 18 Connecting Li ion batteries in parallel ...

Страница 26: ... 1 General information Warning Follow the safety guidelines and measures of chapter 1 Caution Charge the Li ion battery before use Caution Do not operate the Li ion battery beyond its maximum specifications Caution Charging at deep discharge conditions can lead to venting excessive heat or thermal runaway of the cells Caution This Li ion battery stores fault conditions and usage storage internally...

Страница 27: ...tery has functionality to heat up the cells and make charging possible if the ambient temperature is causing the cell temperature to drop below charging temperature level charging LiFePO4 cells is only allowed if they are above 0 C The heater for this purpose is internally located in the Li ion battery and is controlled by the BMS firmware If heating is requested this depends on the heating featur...

Страница 28: ...or the heaters is then taken from the terminals hence the charger supplies the power to heat the cells As long as there is charging current the heaters must be used to keep the cells above 0 C If a charger is used that can be regulated by the Li ion battery the charging path will remain closed when a charging current is detected If power is detected on the FASTON Heater power input it will use tha...

Страница 29: ...maintain the Li ion battery at CAT Charge Accept Temperature level the heaters will continue to be powered by the external source 5 4 Battery balancing The BMS automatically balances the cells if necessary The Li ion battery can be used normally during balancing Balancing ensures all cells are at the same voltage level and enhances usable battery capacity 5 5 Be In Charge Software and App Super B ...

Страница 30: ...e aware of this happening in your application and make sure this firmware update can be carried out safely 5 5 1 Bluetooth pairing PIN code For security reasons the Epsilon Bluetooth connection is protected with a PIN code This PIN code is needed when pairing to the Li ion battery and can be found on the label under the protective lid see figure 19 It is advisable to write down this PIN code befor...

Страница 31: ...n battery does not contain serviceable parts 1 Disconnect the Li ion battery from all loads and charging devices before performing cleaning and maintenance activities 2 Before cleaning and maintenance activities place the enclosed protective caps over the terminals put the M12 protective cap back in place as well as the protective lid 6 2 Inspection 1 Inspect for loose and or damaged wiring and co...

Страница 32: ...g storage 4 Charge the Li ion battery to 80 of its capacity every year 8 Transportation Always check all applicable local national and international regulations before transporting a Li ion Iron Phosphate battery Transporting an end of life damaged or recalled Li ion battery may in certain cases be specifically limited or prohibited The transport of the Li ion battery falls under hazard class UN34...

Страница 33: ...D flashes red after cooling down the BMS might still detect an Issue Readout using Be In Charge App or Software might tell more about the issue Red LED is flashing alarm mode is active The battery is drained and an undervoltage has occurred internal disconnect device is open Recharge the battery to 100 again The Li ion battery cannot be charged Li ion battery is in operation mode Green LED is lit ...

Страница 34: ...ice settings Verify no other device is using the Bluetooth connection re pair again use correct PIN code supplied with the Li ion battery Connection cannot be made or battery cannot be found Check if the Phone and Li ion battery are within range Make sure the Li ion battery has a working LED Indication Check if no other devices are connected to the Li ion battery Switch off on bluetooth on your ph...

Страница 35: ...id the warranty granted to you Please refer to the sales agreement for warranty and other provisions applicable to your purchase If the product is defective please contact the dealer reseller or retailer that you purchased the product from Super B s liability for any of its products is limited to the corresponding provisions under mandatory applicable law ...

Страница 36: ...For more information please contact Super B Lithium Power B V Europalaan 202 7556 SC Hengelo Ov The Netherlands Tel 31 0 88 0076 000 E mail info super b com www www super b com Manual February 2022 ...

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