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INSTALLATION and OPERATION MANUAL

INSTALLATION and OPERATION MANUAL

INSTALLATION and OPERATION MANUAL

INSTALLATION and OPERATION MANUAL

Test EFan Speed

Use this menu to 

test the fan exhaust 

(if  installed).  You 

can control the fan 

in 

real 

time, 

without confirming anything, using only 
the  navigation  arrows.  Use  the

 

 

button  to  open  the  next  page  of  the 

menu.

This menu allows 

you to check the 

operation  of  the 

various pellet 

b u r n e r 

components.  Using  the  navigation 

arrows,  you  can  turn  on  and  off  the 

various  components  and  each  time  the 

respective components is being activated 

a checkmark will appear in front of its 

name. Use the „

Enter

”  button  to  select  

the individual components.

Description of components:

1) 

FF

 – Fuel Feeder – main auger

2) 

BF

 – Burner Feeder – internal burner  

             auger / feeder
3) 

CH

 – Central Heating pump

4) 

DHW

 – Domestic Hot Water pump

5) 

Ign

 – Ignition

6) 

CM

 – Cleaning Motor 

Important.  This  menu  is  for 

installers  only.  It  is  active  and 

visible only if the controller is 

in "Standby".

10. SETTING OUTPUT MODES OF 

OPERATION OF THE PELL PELLET 

BURNER

CAUTION!  You  must  use  gas 

analyzer  when  setting  the 

burner.

The Pell pellet burner is equipped with 

three-step output adjustment and their 

setting  depends  on  the  boiler  and  heat 

requirements of the heating installation.

10.1. Calibration of auger fuel feed rate.

The  auger  fuel  feed  rate  changes 

depending on the density and size of the 

fuel used. Therefore it is necessary to 

calibrate the main auger every time you 

change the type of the fuel used.

CAUTION! It is recommended to 

use  the  same  fuel  throughout 

the heating season.

Once you have installed the pellet auger 

according  to  the  instructions  in  the 

manual, fill the hopper with fuel (pellets). 

Connect the power supply of the pellet 

auger  directly  to  the  power  mains.  The 

auger  is  now  in  operation.  Wait  about 

15-20  minutes  for  the  pellet  auger  to 

fill  with  pellets.  The  auger  is  filled  with 

pellets when pellets begin to fall from the 

T-branch of the auger at the point where 

the flexible pipe is attached.   
Filling  of  the  pellet  auger  is  necessary 

when the fuel in the hopper has been 

depleted or when fuel has been changed.

Once you have ensured that the pellet 

auger  has  been  filled,  take  an  empty 

plastic  bag  and  fixed  it  securely  on  the 

pellet auger, at the place of the flexible 

pipe.  Reconnect the auger to the power 

socket and measure the amount of 

pellets collected in the bag  over a period 

of  15  minutes  using    scales/weighing 

Содержание BURNiT Pell BIO Series

Страница 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL FOR AUTHORIZED INSTALLER SERVICE SHOP PELLET BURNER Pell BIO series Version i0 4 5 EN...

Страница 2: ...OF THE PELLET BURNER 9 5 DELIVERY OF THE PELLET BURNER 9 6 STORAGE OF THE PELLET BURNER 10 7 INSTALLATION OF THE BURNER 10 8 BURNER OPERATING 15 9 CONTROLLER UNIT 18 9 1 Controller view Explanation of...

Страница 3: ...t burner type data indicated on the factory rating label and the technical data provided in chapter 12 in order to ensure proper operation of the product 1 2 1 Instructions to boiler installer During...

Страница 4: ...room stop the pellet burner from operation CAUTION Danger of injury damage of system due to incompetent operation The pellet burner must be serviced only by persons familiar with the operation manual...

Страница 5: ...the burner when the boiler are heating alternative mainly of fuel wood wood briquettes coal or other fuel This manual should be kept throughout the lifetime of the burner CAUTION Hot surface Risk of...

Страница 6: ...e boiler with mounted burner and walls Table 1 Flammability of building materials Class non combustible Stone bricks ceramic tiles baked clay solutions plaster free of organic additives Class B hard c...

Страница 7: ...ilers The built in control unit automatic cleaning system and internal pellet auger ensure the automated operation of the burner and optimal burning of the fuel 2 1 Design The burner is made of high q...

Страница 8: ...ss manufactured from common low growing plants and trees The most common household type pellets are made of sawdust and milled wood chippings which are waste material from wood used in the production...

Страница 9: ...ason for example ask your supplier to provde accurate and true information about the storage conditions for sunflower pallets We recommend pallets with a diameter 6 8mm density 500 650 kg m 3 and calo...

Страница 10: ...t of ash C 1200 1100 Chlorine content 2 0 02 0 02 0 03 Sulfur content 2 0 03 0 03 0 04 Nitrogen content 2 0 3 0 3 1 0 Copper content mg kg 2 10 10 10 Chromium content mg kg 2 10 10 10 Arsenic content...

Страница 11: ...e ground placed on pallets maximum two tiers and in their original packaging The storage period is not more than 2 years from date of manufacture It is recommended that every burner is tested before i...

Страница 12: ...lug the power cord of the pellet auger into the indicated Schuko type burner socket on the left side of the burner housing Diagram 5 Mounting the pellet burner Pell Bio to WBS boiler 1 WBS boiler 4 Au...

Страница 13: ...Heater blue brown blue brown brown Fan Photosensor STB Reverse firing sensor Buffer bottom Sensor DHW Sensor Buffer top Sensor Temperature sensor in the water jacket of the boiler Internal Feeder blu...

Страница 14: ...nal devices sensors to the burner brown blue brown blue brown blue brown blue brown blue brown blue brown blue brown blue brown blue L N Power Suplay 220 V L N Fuel Feeder L N CH Pump 220 V L N DHW Pu...

Страница 15: ...n the manual 3 2 Low performance of the automatic cleaning system 3 2 Increase turn on frequency of the automatic cleaning system 3 3 Improper setting of fuel air mixture 3 3 Adjust using gas analyzer...

Страница 16: ...l residues ash noncombustible inclusions etc built up into the combustion chamber of the boiler These automatic cleaning cycles last several seconds and can be additionally adjusted as well as their r...

Страница 17: ...craper brush User Monthly Dismantling of combustion chamber housing A Cleaning of combustion chamber by scraper brush and vacuum cleaner Replacement of gasket if faulty see Diagram 8 User Installer Ye...

Страница 18: ...1 symbol means Low output mode of boiler In this mode the boiler operates at minimum output This symbol means Suspend mode of boiler The notice Hi appearance on the screen where the boiler temperature...

Страница 19: ...the authorized installer service to be performed immediately inspection of the boiler and heating installation Factory setting Alarms BB ALARM Reverse fire Alarm when the thermostat contact OD input...

Страница 20: ...etup menu to select desired temperature of engagement of circulation pump From this menu you can preset buffer tank circulation pump switch on and switch off temperatures provided such heating install...

Страница 21: ...0 Parameter tCH indicates top and bottom buffer temperature visualized only in Buffer mode 0 Light intensity in the burner in the range of 0 190 Burner status detected errors if any Current date 9 2 2...

Страница 22: ...n g s a d j u s t m e n t m o d e simultaneously press the Enter and F buttons and hold them pressed for 4 four seconds This will display the controller hardware and software version on the screen Pre...

Страница 23: ...s When the last of these set cycles has been executed auger will stop automatically and controller will activate automatically the option Weight When option Weight is active enter the weight of pellet...

Страница 24: ...tes for 2 minutes and the main fan is turned on at 20 of its capacity and operates for 3 minutes the heater continues to work If upon the expiration of that period the photosensor detects the presence...

Страница 25: ...main mode You can modify the pellet quantity Feed and fan output as a percentage value FAN Select the desired option using the navigation arrows Use the Enter button to open the next parameter Use th...

Страница 26: ...f cleaning sessions in 24 hours twelve Select the desired option using the navigation arrows Use the Enter button to open the next parameter Use the button to open the next page of the menu 9 5 Hardwa...

Страница 27: ...ignals the burner to shift to operating mode or be extinguished Example seepicture Ifthelightintensity in the burner is above 100 units over a period of more than 20 sec the burner will detect that th...

Страница 28: ...ee step output adjustment and their setting depends on the boiler and heat requirements of the heating installation 10 1 Calibration of auger fuel feed rate The auger fuel feed rate changes depending...

Страница 29: ...he fuel in kWh kg 180 is the number of burning cycles per 1 hour 4 8 is the amount of pellets in grams fed by the auger per 1 second This way the output mode can be changed and instead the number 25 0...

Страница 30: ...ptimal fan setting is tweaked by using gas analyzer to control the oxygen amount registered by the device within the range 8 10 and for the lower modes up to 13 The specific setting depends also on th...

Страница 31: ...4 dt 0 dt 0 Setup Setup Feed 6 sec 10 sec Cycle 20 sec 20 sec Fan B E 32 1 29 1 Setup Setup Feed 50 50 Fan B E 20 1 20 1 Setup Setup Feed 30 30 Fan B E 25 1 17 1 Suspend Suspend Feed 5 5 Fan B E 15 1...

Страница 32: ...p 220V DHW Domestic Hot Water pump 220V Ign Ignition CM Cleaning Motor 12 PELL 12 TECHNICAL FEATURES OF PELLET BURNER PELL BIO 12 1 Elements of pellet burner PELL BIO Diagram 9 Elements of pellet burn...

Страница 33: ...umber Pell Bio 20 Pell Bio 35 1 82801300000002 1 82801300000003 2 82801300000052 2 82801300000049 3 89000000000057 3 89800000000056 3 89801300000024 3 89801300000037 4 89800000000005 5 89801381000001...

Страница 34: ...5 Average power consumption Firing Up mode Operate mode Self cleaning mode W W W 400 60 70 1300 400 60 70 1300 Electric power supply V Hz 230 50 230 50 Overall dimensions Height H Width L Depth D mm 5...

Страница 35: ...5 1500 connection Diameter Length N mm 60 700 60 700 Weight of auger kg 6 6 13 RECYCLING AND WASTE DISPOSAL Submit all packaging material for recycling according to the local regulations and requireme...

Страница 36: ...tel 359 700 17 343 www burnit bg...

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