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The total area under the graphed line (shown red here for clarity) represents the amount of energy being released into 
the weld .  Generally speaking, the larger the area, the more heat, the larger the spot size, and the more penetration .

Chapter 4. DECLARATION OF CONFORMITY

CE Marking

139-1685-4983

Содержание Orion 200i3

Страница 1: ...Orion i Series Welding System User Manual 1 3 9 1 6 8 5 4 9 8 3...

Страница 2: ...Layout p 13 Arc Control Layout p 13 Tack Control Layout p 15 Footer Buttons p 16 Mini Screen Area p 16 Media Screen p 17 Save Load Screen p 18 Interface Options p 19 Agitation Options p 19 Gas Options...

Страница 3: ...Arm assembly to your table Select one of the following methods and use the required mounting hardware from the accessories box as outlined MOUNTING OPTIONS Mounting Option 1 Clamp to table Best used o...

Страница 4: ...J onto the bolt until it is very snug Mounting Option 3 Screw to table vertical surface Required Hardware 1 Angled Mount Bracket 3 Flat Head Screws 2 Wood screws not included Attach the angled bracket...

Страница 5: ...mpatible devices to the Orion Shutter RJ45 port may damage the welder and or the other devices Welding Stylus Remove the welding stylus from the accessories box Insert the stylus into the holder at th...

Страница 6: ...Brackets The Orion i3 power supply can either be mounted to a flat vertical surface such as a wall or the side of a desk using mounting brackets or rest on a flat horizontal surface Keep in mind that...

Страница 7: ...o the Pulse Arc port on the back of the power supply for grounding the work piece during the weld Alternatively the port on the front of the unit can be used if preferred When Tack welding plug one al...

Страница 8: ...cut around the stylus hull that will help measure the electrode length Place the end of the stylus hull up against the collet cap then make sure the electrode tip falls between grooves There is a sil...

Страница 9: ...is to push down on the electrode with your index finger while twisting the electrode with the thumb and middle finger Once the electrode is sharp and clean turn the Dremel off and insert the elec tro...

Страница 10: ...t the main valve when finished This will help your shielding gas supply last longer in case there is a small leak in the tubing This is also a good safety practice If the tube becomes dislodged shield...

Страница 11: ...an easy challenge to overcome To begin follow these steps with the welder disabled While the welder is in Weld Off it will not be able to make a weld when the work piece touches the electrode Rest yo...

Страница 12: ...ee Chapter 4 Reading the Graph for more information Along the left side of the graph the vertical axis represents the total weld energy available The horizontal axis represents time ms The actual valu...

Страница 13: ...de ARC CONTROL LAYOUT The Arc Layout consists of controls for Waveform Ignition Agitation Energy Length and Weld Speed This allows for adjustments that will allow welding many different types of metal...

Страница 14: ...ore variation in contact pressure before the weld takes place Adaptive In adaptive ignition mode the arc can be maintained for longer periods of time in order to adapt to variations in work piece posi...

Страница 15: ...lpful to start at lower values and gradually increase to higher values to fine tune the weld results without damaging the work piece Length Slider The Length value dictates the duration of time for ea...

Страница 16: ...arameters on the screen back to the factory default settings Touch Detect In Touch Detect the welder will initiate the weld process any time that a grounded work piece makes contact with the electrode...

Страница 17: ...settings see the Save Load Screen section Help and Accessibility Description Mode a short description will appear for various buttons sliders when they are in use Keypad Mode the numbered keypad will...

Страница 18: ...oad Settings Saved Weld Setting files can be loaded the weld settings will all change to whatever had been saved Look for the desired file in the column on the left side or search for the file name by...

Страница 19: ...ss the Delete Media button to clear all media from memory Press the Download Latest Media button if Wi Fi is available to connect to the Orion website for the all related media files If a new file or...

Страница 20: ...ically increase this time if a weld hasn t occurred for a given time in order to purge the line and de crease oxygen at the weld location Post Flow Delay Slider Allows the user to set how long the gas...

Страница 21: ...ate the next weld high values allow for time to adjust work pieces with complex geometries without worrying about accidentally starting another weld System Options Restore All Defaults Allows the user...

Страница 22: ...of the interface or try to modify a value and enter the pin from the pop up dialog UPDATING WELDER SOFTWARE Orion users are able to receive software and welder setting updates via email As Orion engin...

Страница 23: ...y toggle the button back to WELD OFF Make an Arc Weld For more information on techniques and specifics refer to Chapter 4 of the Orion Workbook 1 Attach the alligator clip firmly to the corner of the...

Страница 24: ...1 From the HOME SCREEN press the TACK button to bring up the Tack Controls Select Medium from the Quick Power Settings row Short from the Pre Weld Delay row press the Pedal button and toggle the Weld...

Страница 25: ...st then add it to see the changes in the results Compare spot sizes and weld quality for each agitation setting Start with the Standard ignition profile but try out the other profiles as well to find...

Страница 26: ...is very similar to Classic but the discharge is linear and the length can be adjusted independent from the Peak a very high peak can be combined with very short length or a very short peak can be com...

Страница 27: ...hown red here for clarity represents the amount of energy being released into the weld Generally speaking the larger the area the more heat the larger the spot size and the more penetration Chapter 4...

Страница 28: ...1 3 9 1 6 8 5 4 9 8 3 139 1685 4983...

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