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12

7. Daily Inspection and Maintenance

(3) Lubricant selection

Refer to Table 7-5 to select appropriate oil viscosity. Table 7-6 shows recommended lubricants.

Table 7-5   Oil Viscosity

Ambient temperature °C

-10 to 16

10 to 50

ISO*/AGMA

VG68/2EP

VG150/4EP

* : Viscosity at ISO 40°C (mm

2

/s)

Table 7-6   Recommended Lubricant

Viscosity 

Classification 

(ISO) 

mm²/s (40°C)

AGMA

BP

CASTROL

CHEVRON TEXACO

EXXON MOBIL

SHELL

TOTAL

li

O

 ra

e

G

VG68

2EP

ENERGOL

GR-XP-68

ALPHA

SP68

OPTIGEAR

BM68

TRIBOL

1100/68

GEAR

COMPOUNDS

EP68

MEROPA

WM68

-

MOBILGEAR

600XP 68

Shell

Omala

S2 G 68

CARTER

EP68

VG150

4EP

ENERGOL

GR-XP-150

ALPHA

SP150

OPTIGEAR

BM150

TRIBOL

1100/150

GEAR

COMPOUNDS

EP150

MEROPA

WM150

SPARTAN

EP150

MOBILGEAR

600XP 150

Shell

Omala

S2 G 150

CARTER

EP150

Bearing grease

ENERGREASE

LS EP2

SPHEEROL

AP3

Olista 

Longtime

3EP

TRIBOL 

3020/

1000-2

DURALITH

GREASE 68

MULTIFAK

EP2

BEACON

EP2

MOBILPLEX

48

Shell

Gadus

S2 V 220 2

MULTIS

EP2

(4) Oil Quantity

An estimated oil quantity for standard specifications is shown in “10. Oil quantity". Use a dipstick or visible oil 
gauge to check the oil level even after filling with indicated oil quantity.

(5) Fill/Drain oil

Supply oil through the filling port on top of the main unit. Check the oil level with a dipstick or visible oil gauge. 
(Fig. 7-1).
Screw the dipstick to its deepest position to check the oil level; otherwise, the measured oil level will be incorrect. 
(Fig. 7-2).

Prevent bolt, washer, dust, water or other foreign object from entering during oil-filling process.

If the oil level is lower than the range, the unit will not be lubricated sufficiently.

If the oil level is higher than the range, deterioration of the oil is accelerated due to oil temperature rise.

Remove drain plug located lower part of the unit to drain when lubricant is still warm.

Fig. 7-1

Fig. 7-2

Dip stick

Sight gauge (Oil gauge)

Oil level should be 

within this range.

Содержание PARAMAX M Series

Страница 1: ...before use Oil is removed from these products before shipment Supply oil according to the maintenance manual before operation A copy of this maintenance manual should be sent to the actual user This maintenance manual should be kept by the user for future reference PARAMAX M Series No GM0102E 6 MaintenanceManual CAUTION ...

Страница 2: ......

Страница 3: ...with explosion proof motor a technician with electrical expertise should supervise the transport installation plumbing wiring operation maintenance and inspection of the equipment so as to avoid a potentially hazardous situation that may result in electrical shock fire explosion personal injury and or damage to the equipment When the unit is to be used in a system for human transport a protecting ...

Страница 4: ... Upon Delivery 3 2 Storage 5 3 Transport 6 4 Installation 7 5 Connecting to Machinery 8 6 Operation 9 7 Daily Maintenance and Inspection 10 8 Troubleshooting 15 9 Construction Drawing 16 10 Oil Quantity 18 11 Oil Filler and Drain Plug Locations 19 12 Warranty 20 This is a maintenance manual for Paramax M Series Please refer to Motor Maintenance Manual No MM1001E for unit with motor ...

Страница 5: ...e unit received matches your order Installing an incorrect product may result in personal injury or damage to the equipment Do not remove the nameplate Verify the items listed below upon receiving the product If a nonconformity or problem is found con tact our nearest agent distributor or sales office 1 Does the description on the nameplate match your order 2 Were there any parts damaged during tr...

Страница 6: ... Horizontal 4 Right angle shaft Vertical 5 Parallel shaft Horizontal with motor 6 Parallel shaftVertical with motor Auxiliary type Model Blank Cast iron housing A Steel housing LS LS drop bearing housing L1 L1 drop bearing housing Auxiliary type Mounting Blank Horizontal V Vertical Y Inclined Symbol meanings are shown below Please confirm that the nomenclature matches the order In case of special ...

Страница 7: ... environment where free of moisture dust extreme temperature changes corrosive gas etc If the storage period exceeds 6 months or for export adherence to special rust prevention specifications is required Please consult factory If the storage period exceeds 6 months operate the unit for few minutes with no load every 2 to 3 months 2 3 Operation After Storage Oil seals are affected by temperature ul...

Страница 8: ...ntire machine using the hanging bolt or hole otherwise personal injury or damage to the equipment and or lifting device may result Before hoisting refer to the nameplate crate outline drawing catalog etc to check the weight of the unit Never hoist a unit that exceeds the rating of the crane or other mechanism being used to lift it otherwise personal injury or damage to the equipment and or lifting...

Страница 9: ...n location Indoors Dry area with minimal dust Special reducers are required for installation conditions not described in these guidelines Reducers made for outdoor explosion proof or other special conditions are designed to operate under those conditions without any problem Install reducers where inpection maintenance and repair operations can be performed easily Install reducers on a sufficiently...

Страница 10: ...o apply impact force or excessive thrust to the shaft otherwise the bearing may be damaged Shrink fit or shaft end thread is recommended for mounting Fig 5 1 1 Coupling The dimensions A B and X illustrated in Fig 5 2 must be within the tolerance shown in Table 5 1 2 Chain Sprocket and Gear The chain tension angle must be perpendicular to the shaft of reducer The pitch circle of the sprocket and ge...

Страница 11: ...t prevention export rust prevention or sealed lubricant specification hole for air breather is plugged Replace the plug with attached air breather after installing For special piping pipes are shipped as accessory to avoid the damage during transport Plumb the pipe after installing After the unit is installed and filled with oil check the following items before operating Is the unit properly conne...

Страница 12: ...amage to the equipment may result We cannot assume any responsibility for damage or personal injury resulting from an unauthorized modification by a customer as it is out of warranty Dispose reducer and or lubricant in accordance with local regulations 7 1 Daily Inspection To ensure proper and continued optimum operation use Table 7 1 to perform daily inspection Table 7 1 Daily inspection Inspecti...

Страница 13: ...oil bath lubrication is applied to the other parts 7 3 Lubrication Maintenance 1 Oil Change Interval Table 7 3 Oil Change Interval Interval Usage conditions Oil filling At purchasing Oil change 1st time After 500 hours or 6 months whichever comes first 2nd time After 2500 hours or 6 months whichever comes first 3rd time or later Every 5000 hours or one year whichever comes first Oil temperature is...

Страница 14: ...URALITH GREASE 68 MULTIFAK EP2 BEACON EP2 MOBILPLEX 48 Shell Gadus S2 V 220 2 MULTIS EP2 4 Oil Quantity An estimated oil quantity for standard specifications is shown in 10 Oil quantity Use a dipstick or visible oil gauge to check the oil level even after filling with indicated oil quantity 5 Fill Drain oil Supply oil through the filling port on top of the main unit Check the oil level with a dips...

Страница 15: ...e3 Forced lubrication Note3 F Forced lubrication Note3 Forced lubrication Note3 30 F 20 G G G 1000 1000 H 70 H 50 H 30 K K K 1000 L 100 L L Right angle shaft Horizontal and Vertical Assembly 3 4 Double Reduction Unit hour Triple Reduction Unit hour Quadruple Reduction Unit hour Size Input speed r min Replenishing quantity g Size Input speed r min Replenishing quantity g Size Input speed r min Repl...

Страница 16: ...er Drain cooling water if not operate for long time Remaining water may cause corrosion Drain cooling water un der the environment where water freezes in winter as well 2 Maintenance of Water Cooler Unit Check the condition of piping outside by removing the bonnet at water U turn side Check the condition of piping inside after draining the oil from drain plug Check the corrosion proof zinc and rep...

Страница 17: ...ease the load to the specified value Damage to bearing Confer with authorized service station The ambient temperature is high Improve the ventilation Damage to gear bearing due to over load Confer with authorized service station Oil leakage Oil leaks from the input out put shaft Damage to oil seal Confer with authorized service station Scratches or abrasion on the shaft where the sealing lip touch...

Страница 18: ...le 9 2 Parts List No Part Name 1 Dip Stick 2 Housing 3 Bearing 4 Key 5 Helical Gear 6 Bearing 7 Key 8 Nilos ring 9 Bearing 10 Key 11 Oil Seal 12 High Speed Shaft 13 Collar 14 Bearing 15 Oil thrower 16 Key 17 Helical Pinion 18 Intermediate shaft 19 Key 20 Helical Gear 21 Helical Pinion 22 Helical Pinion Shaft 23 Oil Seal 24 Collar 25 Slow Speed Shaft 26 Flange cylinder 27 Helical Gear Fig 9 1 Horiz...

Страница 19: ...g Table 9 4 Parts List No Part Name 1 Dip Stick 2 Bearing 3 Key 4 Helical Gear 5 Bearing 6 Nilos ring 7 Helical Pinion Shaft 8 Oil Retainer 9 Intermediate shaft 10 Spiral Bevel Gear 11 Housing 12 Bearing 13 Bearing 14 Oil Seal 15 Bevel Pinion Shaft 16 Collar 17 Helical Pinion 18 Key 19 Bearing 20 Helical Gear 21 Key 22 Slow Speed Shaft 23 Collar 24 Oil Seal 25 Flange cylinder Fig 9 3 Horizontal Ri...

Страница 20: ...15 190 135 180 257 160 250 265 275 228 273 300 able 10 2 D Type Oil Quantity Unit Liter Size Double reduction Triple reduction Quadruple reduction Parallel shaft Parallel shaft Right angle shaft Parallel shaft Right angle shaft Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Assembly 1 5 Assembly 2 6 Assembly 1 5 Assembly 2 6 Assembly 3 Assembly ...

Страница 21: ...ize Fig 11 5 N Type H L Size Fig 11 3 D Type A G Size Fig 11 6 D Type A G Size Oil Filler PlugOil Filler Vent Plug Oil Filler PlugOil Filler Vent Plug Dip Stick Dip Stick PlugOil Filler Vent Plug Dip Stick Drain Plug Drain Plug Drain Plug Drain Plug Dip Stick PlugOil Filler Vent Plug Dip Stick Drain Plug PlugOil Filler Vent Plug Oil Filler Drain Plug Dip Stick PlugOil Filler Vent Plug Note The pos...

Страница 22: ...arranty as set forth herein does not apply to any prob lem or damage to the product caused by 1 Installation connection combination or integration of the product with or into the other equipment or machine that is rendered by any person or entity other than the seller 2 Insufficient maintenance or improper operation by the buyer or its customers such that the product is not maintained in accordanc...

Страница 23: ......

Страница 24: ...pain TEL 34 943 457 200 FAX 34 902 431 278 United Kingdom SM Cyclo UK Ltd SMUK Unit 29 Bergen Way Sutton Fields Industrial Estate Kingston upon Hull HU7 0YQ East Yorkshire United Kingdom TEL 44 1482 790340 FAX 44 1482 790321 Turkey SM Cyclo Turkey Güç Aktarım Sis Tic Ltd Sti SMTR Barbaros Mh Çiğdem Sk Ağaoğlu Office Mrk No 1 Kat 4 D 18 Ataşehir İstanbul Turkey TEL 90 216 250 6069 FAX 90 216 250 55...

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