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Stubbe SHB 100-200, Оригинальное руководство по эксплуатации


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Table of contents

Table of contents

1

About this document

.. ... ... .. ... ... .. ... ... ... .. .. 5

1.1

Target groups . ... ... ... .. ... ... .. ... ... ... .. .. 5

1.2

Other applicable documents

. .. ... ... ... .. .. 5

1.3

Warnings and symbols .. ... ... .. ... ... ... .. .. 6

2

Safety

. ... .. ... ... ... .. ... ... ... .. ... ... .. ... ... ... .. .. 7

2.1

Intended use .. ... ... ... .. ... ... .. ... ... ... .. .. 7

2.2

General safety instructions

... .. ... ... ... .. .. 7

2.2.1 Product safety

... ... ... .. ... ... .. ... ... ... .. .. 7

2.2.2 Operator's obligations . .. ... ... .. ... ... ... .. .. 8
2.2.3 Obligations of personnel ... ... .. ... ... ... .. .. 8

2.3

Speci

fi

c hazards . ... ... .. ... ... .. ... ... ... .. .. 8

2.3.1 Hazardous pumped liquids

... .. ... ... ... .. .. 8

2.3.2 Potentially explosive atmospheres ... ... .. .. 8

3

Layout and function

... ... ... .. ... ... .. ... ... ... .. .. 9

3.1

Labels . ... ... .. ... ... ... .. ... ... .. ... ... ... .. .. 9

3.1.1 Type plate ... .. ... ... ... .. ... ... .. ... ... ... .. .. 9
3.1.2 ATEX nameplate

... ... .. ... ... .. ... ... ... .. .. 9

3.2

Description .. .. ... ... ... .. ... ... .. ... ... ... .. .. 9

3.3

Design

... ... .. ... ... ... .. ... ... .. ... ... ... .. .. 10

3.4

Shaft seals .. .. ... ... ... .. ... ... .. ... ... ... .. .. 11

3.4.1 Mechanical seals ... ... .. ... ... .. ... ... ... .. .. 11
3.4.2 Auxiliary systems ... ... .. ... ... .. ... ... ... .. .. 11

4

Transport, Storage and Disposal

.. .. ... ... ... .. .. 12

4.1

Transport . ... .. ... ... ... .. ... ... .. ... ... ... .. .. 12

4.1.1 Unpacking and inspection upon

delivery ... ... .. ... ... ... .. ... ... .. ... ... ... .. .. 12

4.1.2 Inspecting pump and

fl

ange-mounted drive

motor

.. ... ... .. ... ... ... .. ... ... .. ... ... ... .. .. 12

4.1.3 Lifting .. ... ... .. ... ... ... .. ... ... .. ... ... ... .. .. 12

4.2

Storage

.. ... .. ... ... ... .. ... ... .. ... ... ... .. .. 13

4.3

Disposal .. ... .. ... ... ... .. ... ... .. ... ... ... .. .. 13

5

Installation and connection

.. ... ... .. ... ... ... .. .. 14

5.1

Preparing the setup

... .. ... ... .. ... ... ... .. .. 14

5.1.1 Check operating conditions

.. .. ... ... ... .. .. 14

5.1.2 Preparing the installation site

.. ... ... ... .. .. 14

5.1.3 Prepare foundation and surface

.. ... ... .. .. 14

5.2

Installing with foundation

.. ... .. ... ... ... .. .. 14

5.2.1 Place pump unit on the foundation

.. ... .. .. 14

5.2.2 Attaching pump unit ... .. ... ... .. ... ... ... .. .. 15

5.3

Planning the pipes

. ... .. ... ... .. ... ... ... .. .. 15

5.3.1 Specifying supports and

fl

ange

connections . .. ... ... ... .. ... ... .. ... ... ... .. .. 15

5.3.2 Specifying nominal widths

. ... .. ... ... ... .. .. 15

5.3.3 Specifying pipe lengths

. ... ... .. ... ... ... .. .. 16

5.3.4 Provide self-priming container

. ... ... ... .. .. 16

5.3.5 Optimizing changes of cross section and

direction .. ... .. ... ... ... .. ... ... .. ... ... ... .. .. 16

5.3.6 Discharging leaks

.. ... .. ... ... .. ... ... ... .. .. 16

5.3.7 Providing safety and control devices

(recommended)

. ... ... .. ... ... .. ... ... ... .. .. 17

5.4

Connecting the pipes

. .. ... ... .. ... ... ... .. .. 17

5.4.1 Keeping the piping clean

.. ... .. ... ... ... .. .. 17

5.4.2 Installing auxiliary pipes

... ... .. ... ... ... .. .. 17

5.4.3 Installing suction pipe . .. ... ... .. ... ... ... .. .. 17
5.4.4 Installing the pressure pipe ... .. ... ... ... .. .. 17
5.4.5 Inspection for stress-free pipe

connections . .. ... ... ... .. ... ... .. ... ... ... .. .. 17

5.5

Electrical connection .. .. ... ... .. ... ... ... .. .. 18

5.5.1 Connecting the motor . .. ... ... .. ... ... ... .. .. 18
5.5.2 Checking the direction of rotation . ... ... .. .. 18

5.6

Performing the hydrostatic test . ... ... ... .. .. 18

6

Operation

. ... ... ... .. ... ... ... .. ... ... .. ... ... ... .. .. 19

6.1

Preparing for commissioning . .. ... ... ... .. .. 19

6.1.1 Checking downtimes .. .. ... ... .. ... ... ... .. .. 19
6.1.2 Filling and bleeding

... .. ... ... .. ... ... ... .. .. 19

6.1.3 Preparing auxiliary systems (if

present)

.. ... .. ... ... ... .. ... ... .. ... ... ... .. .. 19

6.1.4 Check direction of rotation . ... .. ... ... ... .. .. 19

6.2

Commissioning .. ... ... .. ... ... .. ... ... ... .. .. 20

6.2.1 Switching on .. ... ... ... .. ... ... .. ... ... ... .. .. 20
6.2.2 Switching off

.. ... ... ... .. ... ... .. ... ... ... .. .. 20

6.3

Shutting down the pump ... ... .. ... ... ... .. .. 20

6.4

Restoring the pump to service

. ... ... ... .. .. 21

6.5

Operating the stand-by pump

.. ... ... ... .. .. 21

7

Maintenance

. ... ... .. ... ... ... .. ... ... .. ... ... ... .. .. 22

7.1

Inspections

. .. ... ... ... .. ... ... .. ... ... ... .. .. 22

7.2

Maintenance .. ... ... ... .. ... ... .. ... ... ... .. .. 22

7.2.1 Maintenance in accordance with maintenance

schedule

. ... .. ... ... ... .. ... ... .. ... ... ... .. .. 22

7.2.2 Check sealing medium

. ... ... .. ... ... ... .. .. 22

7.2.3 Cleaning the pump . ... .. ... ... .. ... ... ... .. .. 23

7.3

Dismounting

.. ... ... ... .. ... ... .. ... ... ... .. .. 23

7.3.1 Preparations for dismounting . .. ... ... ... .. .. 23
7.3.2 Dismantling SHB 15–80 to 25–125

.. ... .. .. 24

7.3.3 Dismantling SHB 32–125 to 100–200

.. .. .. 24

7.4

Replacement parts and return

. ... ... ... .. .. 24

7.5

Installing

. ... .. ... ... ... .. ... ... .. ... ... ... .. .. 25

7.6

Aligning pump and motor shaft, SHB 15–80
to 25–125

... .. ... ... ... .. ... ... .. ... ... ... .. .. 26

7.7

Aligning pump and motor shaft, SHB 32-125
to 100-200

.. .. ... ... ... .. ... ... .. ... ... ... .. .. 27

8

Troubleshooting

.. .. ... ... ... .. ... ... .. ... ... ... .. .. 28

9

Appendix

.. ... ... ... .. ... ... ... .. ... ... .. ... ... ... .. .. 31

9.1

Replacement parts . ... .. ... ... .. ... ... ... .. .. 31

9.1.1 Drawing for SHM 15–80 to 25–125 .. ... .. .. 31
9.1.2 Drawing for SHM 32–125 to 100–00

... .. .. 32

9.1.3 Part no. and description

.. ... .. ... ... ... .. .. 33

9.2

Technical speci

fi

cations . ... ... .. ... ... ... .. .. 34

9.2.1 Ambient conditions . ... .. ... ... .. ... ... ... .. .. 34
9.2.2 Standard lengths for motor shaft .. ... ... .. .. 34
9.2.3 Parameters for auxiliary systems

. ... ... .. .. 34

2

SHB

BA-2015.12.16 EN

300 486

Содержание SHB 100-200

Страница 1: ...6 EN Print No 300 486 TR MA DE Rev001 ASV Stübbe GmbH Co KG Hollwieser Strasse 5 32602 Vlotho Germany Phone 49 0 5733 799 0 Fax 49 0 5733 799 5000 Email contact asv stuebbe de Internet www asv stuebbe com We reserve the right to make technical changes Read carefully before use Save for future use ...

Страница 2: ... recommended 17 5 4 Connecting the pipes 17 5 4 1 Keeping the piping clean 17 5 4 2 Installing auxiliary pipes 17 5 4 3 Installing suction pipe 17 5 4 4 Installing the pressure pipe 17 5 4 5 Inspection for stress free pipe connections 17 5 5 Electrical connection 18 5 5 1 Connecting the motor 18 5 5 2 Checking the direction of rotation 18 5 6 Performing the hydrostatic test 18 6 Operation 19 6 1 P...

Страница 3: ...d pressure level 34 9 2 5 Flange tightening torques 34 9 2 6 Tightening torques of casing screws 34 9 3 Maintenance plan 35 9 4 Declaration of conformity in accordance with EC machinery directive 36 300 486 BA 2015 12 16 EN SHB 3 ...

Страница 4: ... Warnings and symbols 6 Tab 3 Quenching variants and features 11 Tab 4 Blocking variants and features 11 Tab 5 Measures to be taken if the pump is shut down 21 Tab 6 Measures depending on the behavior of the pumped liquid 21 Tab 7 Fault number assignment 28 Tab 8 Troubleshooting list 30 Tab 9 Designation of components according to part numbers 33 Tab 10 Ambient conditions 34 Tab 11 Standard length...

Страница 5: ...observe and follow this manual and the other applicable documents especially all safety instructions and warnings 1 2 Other applicable documents ATEX additional manual 300 365 Additional instructions for use in explosive atmospheres http www asv stuebbe de pdf_manuals 300365 pdf Resistance lists Resistance of materials used to chemicals http www asv stuebbe de pdf_resistance 300051 pdf Data sheet ...

Страница 6: ...hazardous situation Minor injury Potentially hazardous situation Material damage Safety warning sign Take note of all information highlighted by the safety warning sign and follow the instructions to avoid injury or death Instruction 1 2 Multiple step instructions Precondition Cross reference Information advice Tab 2 Warnings and symbols 6 SHB BA 2015 12 16 EN 300 486 ...

Страница 7: ...ty is permissible Adapt the auxiliary systems accordingly When conveying fluids containing solids observe the limit values for proportions of solid particles and particle size Data sheet technical description When using auxiliary plant systems Ensure compatibility of the operating medium with the product medium Ensure constant supply of the relevant operating medium Pumps used with water as the pu...

Страница 8: ...o carrying out any modifications repairs or alterations during the warranty period Only use genuine parts or parts that have been approved by the manufacturer 2 2 3 Obligations of personnel All directions given on the pump must be followed and kept legible e g the arrow indicating the sense of rotation and the markings for fluid connections Pump coupling guard and components Do not step on them or...

Страница 9: ...g sealing material 4 5 Differential head 6 Shaft seal information 7 Flow 8 Impeller diameter mm 3 1 2 ATEX nameplate ASV Stübbe GmbH Co KG Tel 49 0 57 33 79 9 0 Typ Fabr Nr Werkst L ø Q m3 h H m GLRD 1 Fig 2 ATEX nameplate example 1 Explosion protection label 3 2 Description Non self priming modular design horizontal centrifugal pump with mechanical seal Self priming if priming tank also installed...

Страница 10: ... of SHB 15 80 to 25 125 8 2 3 4 10 1 6 9 5 7 Fig 4 Design of SHB 32 125 to 100 200 1 Mechanical seal 2 Discharge flange 3 Volute casing 4 Suction branch 5 Impeller 6 Shaft 7 Pump mounting bracket 8 Motor 9 Coupling 10 Support foot 10 SHB BA 2015 12 16 EN 300 486 ...

Страница 11: ...nsive odors Cooling of seals Protection from icing Variant Features of sealing medium With open flow Supplied and drained continuously Unpressurized In the closed system Circulating in a closed circuit Unpressurized Tab 3 Quenching variants and features Blocking When blocking the pressure of the sealing medium is greater than the pressure of the pumped medium The seal surfaces are lubricated by th...

Страница 12: ... cover 2 Using a small screwdriver rotate the motor fan in the nor mal direction of rotation The fan should be easy to rotate If the fan sticks or unusual noises can be heard there is internal damage to the pump Notify the manufacturer without delay 4 1 3 Lifting DANGER Death or limbs crushed as a result transported items falling over Use lifting gear appropriate for the total weight to be trans p...

Страница 13: ... parts can be contaminated by poisonous or radioac tive pumped liquids to such an extent that cleaning will be insufficient WARNING Risk of poisoning and environmental damage by the pumped liquid or oil Use personal protective equipment when carrying out any work on the pump Prior to the disposal of the pump Collect and dispose of any escaping pumped liquid or oil in accordance with local regulati...

Страница 14: ...tenance and repair work especially for the removal and installation of the pump and the motor Pump not exposed to external vibrations damage to bearings No corrosive exposure Frost protection 5 1 3 Prepare foundation and surface Aids tools materials Steel shims Spirit level Installation options With concrete foundation With steel foundation frames Without foundation 1 Ensure the foundation and sur...

Страница 15: ...late at three points to the specified tightening torque 3 Before tightening the remaining bolts arrange shims next to every bolt to even out any irregularities in the mounting surface 5 3 Planning the pipes Water hammers may damage the pump or the system Plan the pipes and fittings as far as possible to prevent water hammers occurring Avoid misalignment between pipes Use flexible rubber joints if ...

Страница 16: ...ccording to the size of the pump 2 Clean containers carefully prior to commissioning or initial filling 3 Install a straight section of pipe 5 to 10 x DN as a settling pipe leading up to the pump intake 5 3 5 Optimizing changes of cross section and direction 1 Avoid radii of curvature of less than 1 5 times the nominal pipe diameter 2 Avoid abrupt changes of cross section along the piping 5 3 6 Di...

Страница 17: ... the pump Make sure no impurities can enter the pump 1 Clean all piping parts and fittings prior to assembly 2 Flush all pipes carefully with neutral medium 3 Ensure no flange seals protrude inwards 4 Remove any blind flanges plugs protective foils and or protective paint from the flanges 5 4 2 Installing auxiliary pipes Observe manufacturer information for any auxiliary sys tems present 1 Connect...

Страница 18: ...tion diagram 2 Make sure no danger arises due to electric power 3 Install an EMERGENCY STOP switch 5 5 2 Checking the direction of rotation Only possible when starting up 6 2 Commissioning Page 20 5 6 Performing the hydrostatic test Only necessary if the entire system needs to be tested under pressure NOTE Material damage due to bursting of pump casing Testing pressure must not exceed the permissi...

Страница 19: ... or use of a third party or non approved auxiliary system Sealing systems 1 Ensure that the sealing medium is appropriate to mix with the pumped medium 2 Ascertain the sealing system order specific documentation 3 Install the sealing system manufacturer information 4 Ensure the necessary parameters for the sealing system manufacturer information 5 Ensure that the container pressure is not lower th...

Страница 20: ...ing 3 Close pressure side fitting 4 Switch on the motor and check it for smooth running 5 Once the motor has reached its nominal speed open the pressure side fitting slowly until the operating point is reached 6 Make sure temperature change is smaller than 5 K min for pumps with hot fluids 7 After the initial stress due to the pressure and operating temperature check that the pump is not leaking 6...

Страница 21: ...Heat up or empty the pump and containers Empty the pump and containers Solidifying freezing corrosive Heat up or empty the pump and containers Empty the pump and containers Remains liquid non corrosive Remains liquid corrosive Empty the pump and containers Tab 6 Measures depending on the behavior of the pumped liquid 6 4 Restoring the pump to service 1 Complete all steps as for commissioning 6 2 C...

Страница 22: ...conditions concerned It is therefore not possible to make general statements about their service life DANGER Risk of electrocution All electrical work must be carried out by qualified electri cians only DANGER Danger to life from rotating parts Ensure coupling guard is fitted after work on the pump DANGER Risk of injury from running pump Do not touch the running pump Do not carry out any work on t...

Страница 23: ... rolling away WARNING Risk of injury during disassembly Secure the pressure side gate valve against accidental opening Depressurize the blocking pressure system if available Wear protective gloves components can be very sharp edged due to wear or damage Remove spring loaded components carefully e g mechanical seal tensioned bearing valves etc as com ponents can be ejected by the spring tension Obs...

Страница 24: ...om housing cover 161 1 4 Undo impeller cap 260 1 5 Undo the hexagon nut 920 4 6 Remove the spring washer 934 1 and disc 550 1 from the pump shaft 210 1 7 Remove the impeller 230 1 together with welded on shaft protection sleeve and mechanical seal 433 1 from the pump shaft 210 1 8 Optional Remove the impeller 230 1 and shaft protection sleeve 524 1 together with mechanical seal 433 1 from the pump...

Страница 25: ...o unsuitable components Always replace lost or damaged screws with screws of the same strength where required 9 2 6 Tightening torques of casing screws Page 34 Only replace seals with seals of the same material NOTE Material damage fragile components Mount ceramic parts of the plain bearing with care do not hit or knock 1 When installing please observe Replace worn parts with genuine spare parts R...

Страница 26: ...g protector 681 1 9 Fit the coupling protector 681 1 When doing so make sure that the machined recesses in the coupling protector point up and down respectively 10 Insert the stationary seal ring of the mechanical seal 433 1 into the casing cover 161 1 11 Push the mechanical seal 433 1 onto the welded on shaft protector sleeve of the impeller 230 1 with a slight rotating movement 12 Insert the sha...

Страница 27: ...5 mm Undo the cheese head bolts 914 5 from the coupling half Repeat the above procedure from Step 6 16 Screw the grub screws 904 1 into the coupling 841 1 17 Optional Screw the support stand 183 2 to the pump mounting bracket 341 1 using the hexagon head bolt 901 1 and washer 554 6 18 Screw pump mounting bracket 341 1 and motor 801 1 together using the bolts 901 3 554 5 19 Optional Fit the circula...

Страница 28: ...letely open Open the fitting X X X X Intake suction pipe pump or suction strainer blocked or encrusted Clean intake suction pipe pump or suction strainer X X X Cross section of intake suction pipe too narrow Increase cross section Clean encrustation from suction pipe Fully open fitting X Transport and sealing cover still in place Remove the transport and sealing cover Dismount the pump and inspect...

Страница 29: ...the pump and or pressure pipe Make sure the pipe cross section is larger Fit a larger impeller Fit a larger pump Consult the manufacturer X X X Pressure side fitting not opened wide enough Open the pressure side fitting X X X X Pressure pipe blocked Clean the pressure pipe X X X X Pump running in the wrong direction Change over any two phases in the motor X X X Motor speed too low Compare the requ...

Страница 30: ...r X X X Hydraulic parts of the pump dirty clotted or encrusted Dismount the pump Clean the parts X Flow falls below minimum Increase flow to minimum flow X Mechanical seal worn Replace mechanical seal Check pumped medium X Connecting bolts not correctly tightened Tighten the connecting bolts X Faulty housing seal Replace housing seal X X X Pump distorted Check the pipe connections and pump attachm...

Страница 31: ...Appendix 9 Appendix 9 1 Replacement parts 9 1 1 Drawing for SHM 15 80 to 25 125 Not used on size 80 motor 300 486 BA 2015 12 16 EN SHB 31 ...

Страница 32: ...Appendix 9 1 2 Drawing for SHM 32 125 to 100 00 On size 90 motor Stud bolt 32 SHB BA 2015 12 16 EN 300 486 ...

Страница 33: ...anical seal 471 1 Sealing lid 515 1 Reinforcement ring 524 1 Shaft sleeve 507 1 Liquid splash ring 550 1 Washer 554 3 Disc 554 4 Disc 554 5 Disc 554 6 Disc 580 1 Protection cap 681 1 Coupling guard 801 1 Motor 841 1 Coupling 901 1 Hexagon head bolt 901 3 Hexagon head bolt 901 5 Hexagon head bolt Part no Designation 903 1 Plug screw 903 4 Plug screw 904 1 Headless setscrew 904 2 Headless setscrew 9...

Страница 34: ...the mechanical seal Outlet temperature C PP PVDF 60 PE 40 At normal pressure 40 blow the boiling point Tab 12 Blocking liquid pressure and outlet temperature 9 2 4 Sound pressure level Sound pressure level 75 dB A Measuring conditions Distance to the pump 1 m Operation free of cavitation Motor IEC standard motor Tolerance 3 dB 9 2 5 Flange tightening torques DN mm Md Nm DN mm Md Nm 15 15 100 45 20...

Страница 35: ... Check filling level Sealing medium daily Check 7 2 2 Check sealing medium Page 22 Conveyed fluid daily Check temperature Check discharge pressure Undoable screwed connections weekly Check for tight fitting Pump unit as required Cleaning 7 2 3 Cleaning the pump Page 23 Impeller Bearing bushes O rings quarterly Dismount the pump 7 3 Dismounting Page 23 Check components for wear and damage Clean or ...

Страница 36: ...s declaration relates are in conformity with the following standards Machinery Directive 2006 42 EC EMV Directive 2004 108 EC With regard to electrical risks the protection objectives of the Low Voltage Directive 2006 95 EC have been complied with in accordance with appendix I no 1 5 1 of the Machinery Directive 2006 42 EC Place and date ____________________ Vlotho den 29 05 2015 Name and signatur...

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