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24 

9

 

COMMISSIONING 

 

System Flushing

: This pump incorporates push-in connectors and  plastic 

components that must not come into contact with solder flux, acid-based 
descalents or aggressive cleaning agents. The pipework system  should be 
flushed out prior  to  the pump being connected to ensure any 
contaminants/chemical residues and foreign bodies are removed from 
elsewhere  in the system. 

Water Supply

: Always ensure that water storage capacity is adequate to meet the 

demand. Ensure the pump chamber is full of water before starting the pump. 
Failure to do this could result in seal damage. To ensure dry running does not 
occur the pump must be primed as described in priming section below. 

Do not 

run pump dry

9.1

 

Priming 

 

Never operate pump with  inlet  and/or outlet  isolating  valves in the 

closed position.  Damage will  occur! 

The pump must be primed (filled with water) before starting. 
Turn on water supply from the system  service valves,  prime and vent the pump by 
opening the pump inlet and outlet isolating valves  to allow pump to fill and vent. 
In the case of twin pumps, both pump chambers must be independently primed. 

9.2

 

Starting 

1.

 

Switch on power and open terminal fitting. Pump should start. 

2.

 

Open and close all outlets  in turn associated  with the pump, (including w/c 

systems)  allowing  water to flow from  each outlet until all air is purged. As 

each outlet is opened and closed, the pump will start and stop 

respectively. 

3.

 

The tap or control valve within the system when opened and closed will 
now turn the pump on/off. If this is confirmed  to be the case, the system  is 

now operating correctly. 

4.

 

Carefully  check pump and pipework  for leaks  whilst pump running and 

stationary before leaving the installation unattended. 

 
For Further Technical Support

: Phone the Stuart Turner TechAssist team on 

+44 (0) 800 31 969 80. Our staff are trained to help and advise you over the phone. 

Содержание 46415

Страница 1: ...No 46506 Pt No 46506 ROI Pt No 46497 EXP Pt No 46506 EXP Monsoon S3 0 bar Single Monsoon S2 0 bar Twin Pt No 46419 Pt No 46419 ROI Pt No 46415 Pt No 46415 ROI Pt No 46419 EXP Pt No 46415 EXP Monsoon S...

Страница 2: ...TANT FACTS READ BEFORE COMMENCING PUMP INSTALLATION 6 6 LOCATION GENERAL 8 7 PUMP CONNECTIONS 14 8 ELECTRICAL INSTALLATION 19 9 COMMISSIONING 24 10 MAINTENANCE 25 11 TECHNICAL SPECIFICATION 27 12 TROU...

Страница 3: ...ailable Inlet pressures to the pump and ambient temperatures must not exceed the values given in the technical specifications Monsoon Standard Single pumps are not suitable for boosting a single side...

Страница 4: ...The electrical installation must be carried out in accordance with the current national electrical regulations The electrical installation must be installed by a qualified person In the interests of e...

Страница 5: ...to ensure re assembly to the same factory pattern is always maintained If the supply cord is to be changed or is damaged it must be replaced with a special cord assembly available from Stuart Turner o...

Страница 6: ...nstallation If any damage is found contact Stuart Turner Ltd within 24 hours of receipt Figure 1 Item Description Qty A Pump 1 B Hose integral washer 4 2 Your product may vary slightly from the illust...

Страница 7: ...6416 ROI product Pt No 46416 ROI Export product Pt No 46416 EXP This installation book refers to UK pipework and pumps supplied with hoses suitable for 22 mm pipework If you have purchased a product s...

Страница 8: ...be a minimum gravity flow of at least 0 6 l min through all outletsto be pumped 5 4 Pipework General Secure pipework Ensure pipework to and from pump is independentlysupported clipped to prevent forc...

Страница 9: ...7 5 5 Plumbing Installation Regulations The plumbing installation must comply with the current water and building regulations The plumbing installation must be installed by a qualified person...

Страница 10: ...e static inlet head between pump and the bottom of the cold water tank Figure 2 and Figure 3 is at least 0 5 metres and does not exceed the max inlet head of 14 metres Ambient temperature The pump mus...

Страница 11: ...m the cylinder The pump location is also dependent on limitations of the static inlet and outlet heads of the installation For guidance on limitations and recommended location consult the following re...

Страница 12: ...Figure 3 Max static inlet pressure 14m Outlet head must be below bottom of cold water tank and be able to pass a minimum of 0 6 litre min gravity flow Either end of a twin pump may be used to pump th...

Страница 13: ...cylinder flange which should have the addition of an inverted loop U bend of 350 mm minimum drop before rising to the pump located as close as possible to the cylinder wall Please note both flange op...

Страница 14: ...12 200mm min Least preferred area 350mm min Max static inlet pressure 14m Min static inlet pressure 0 5m Figure 5 Standard Twin Pump...

Страница 15: ...the use of either the Side Entry Flange SE Part No 27900 or a Top Entry Flange TE Part No 27800 for all models except the S4 5 bar Twin S4 5 bar Twin should only use A or D Please note both flange opt...

Страница 16: ...closed position Damage will occur 7 1 Flexible Inlet and Outlet Hoses The pump inlet and outlet ports are threaded G M These ports are provided with a flat sealing face suitable for use with an approp...

Страница 17: ...the fitting by hand Finally nip tight with a spanner 4 5 Nm for a water tight seal do not overtighten Figure 8 Note When tightening or loosening the hose nut assembly it is not necessary to use an add...

Страница 18: ...ipe is free from all score marks and deformities in the area of the insertion depth Figure 9 and cut the pipe square removing all burrs and sharp edges to prevent damage to the sealing O ring 2 Prior...

Страница 19: ...end on the inlet or outlet connections of the pump before the flexible hose to accommodate a low level installation Below are some preferred connection options All connections seal on the pump body us...

Страница 20: ...sher 22mm elbow 22mm copper pipe G F flexible hose supplied 22mm compression to G M G F x 22mm tap connector 22mm stem elbow 22mm to G M G F flexible hose supplied G F x 22mm tap connector with flush...

Страница 21: ...work The cord should be safely routed and secured by cable clips Adjacent pipes Adjacent suction and delivery pipes should be fitted with earthing clamps and connected with earthing wire size 4 mm2 Fi...

Страница 22: ...st be permanently connected to the fixed wiring of the mains supply using the factory fitted supply cord via a double pole switched fused spur off the ring main and NOT connected to the boiler or the...

Страница 23: ...llows The wire which is coloured green and yellow must be connected to the terminal in the connection unit which is marked with the letter E or by the earth symbol or coloured green or green and yello...

Страница 24: ...22 8 3 Wiring Diagrams Parallel wiring of two single pumps is not recommended Figure 13 Single Models Figure 14 Twin Models...

Страница 25: ...nd routing system Re assemble to the same pattern For information on cable connection consult the wiring diagram and cable gland fitting instructions 8 5 Cable Gland Fitting Instructions Figure 15 To...

Страница 26: ...be primed filled with water before starting Turn on water supply from the system service valves prime and vent the pump by opening the pump inlet and outlet isolating valves to allow pump to fill and...

Страница 27: ...valve located in the flexible hoses and release hose nuts connected to the pump see Section 7 Pump Connections 4 Remove M4 screws 2 off from inlet assembly lift brass inlet fitting with O ring away f...

Страница 28: ...temperature This particularly applies to guest bathrooms used infrequently 10 3 Cleaners Disinfectants and Descalents Acid based descalentsand aggressive cleaning agents must not come into contact wit...

Страница 29: ...de Anti vibration feet Inlet strainer Flexible hoses 2 2 2 Dry run protection Noise dB A 42 48 55 Performance Maximum head closed valve 2 0 bar 20 m 3 0 bar 30 m 4 5 bar 45 m Performance 9 l min 1 5 b...

Страница 30: ...ves on all hoses Connections Export model G F x G F x 310 mm long Motor Type Induction auto reset thermal trip Duty rating Continuous S1 9 l min and above Electrical Power supply phase frequency 230 V...

Страница 31: ...4 Dry run protection Noise dB A 48 52 54 56 57 Performance Maximum head closed valve 1 5 bar 15 m 2 0 bar 20 m 3 0 bar 30 m 4 2 bar 42 m 4 5 bar 45 m Performance 9 l min 1 2 bar 1 5 bar 2 5 bar 3 5 ba...

Страница 32: ...ong Motor Type Induction auto reset thermal trip Duty rating Continuous S1 9 l min and above Electrical Power supply phase frequency 230 V a c 1 50 Hz Power consumption 345 Watts 425 Watts 600 Watts 8...

Страница 33: ...ximum pressure that can be applied to the pump under any installation conditions Note A stored water temperature of 60 C is considered sufficient to meet all normal requirements and will minimize depo...

Страница 34: ...ed intermittent flow Incorrect or no anti aeration flange fitted Check that the installation complies with installation instructions Incorrect pipe sizes Check for correct pipe sizing see Section 7 Bl...

Страница 35: ...closed circuit in either the flow switch reed or P C B in the terminal box Contact Stuart Turner Jammed flow switch Remove outlet hoses and check that flow switch sits in lowest position Check float f...

Страница 36: ...supply is switched on 4 Position the magnet directly in front of the reed clamp as shown If pump does not start then slowly move the magnet up and down to a position that exceeds the extent of the re...

Страница 37: ...crews retaining the terminal box lid Figure 18 7 Lift the terminal box lid off IMPORTANT Ensure there is no contact with any of the internal parts of the terminal box 8 Briefly reconnect the mains pow...

Страница 38: ...nce must be supplied that the product has been purchased within the warranty term prior to the date of claim such as proof of purchase or the pump serial number This warranty is in addition to your st...

Страница 39: ...37 NOTES...

Страница 40: ...14 DECLARATION OF CONFORMITY Issue No 5020 01 01 Pt No 21153...

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