Neptune Docker Testing Requirements (P/N 0702-014-000)
Wire Integrity Test (Covers Removed)
1. Ensure mains wiring (blue and brown wires) inside the chassis are secure and not
touching any components on the circuit boards.
2. Verify wires are secured in a manner to prevent chafing.
Functional Test / Amp Draw Test (Covers Removed)
1. Plug the docker into the safety analyzer.
2. Turn on the main power switch on the docker and verify the power switch illuminates.
NOTE:
Be sure to wait two minutes after turning the docking station on. This will allow
sufficient time for the docking station to initialize.
3. Fill a rover with approximately 5 liters of clean fresh water. Ensure the detergent inlet
tube is connected to the inlet port on the docker. Place the other end of the tube into the
Neptune detergent container.
4. Push the rover up to the docker. Ensure that magnets hold rover in place.
5. Confirm that the power coupler provides power to the rover.
6. Select WASH from the cleaning cycle options.
7. Turn the analyzer dial to the INSTRUMENT CURRENT position.
8. Measure and record the amp draw while the offload pump is running. It must not exceed
1.8 amps AC.
9. Observe the peak current draw during the remainder of the offload cycle. Docker current
draw must not exceed 3 amps AC.
10. Observe that the detergent injector is pumping detergent out of the container. This
should be evident by decreasing amount of detergent and soap bubbles in the rover
canister.
11. Rover will complete the docking cycle, retract the couplings, and release from the
docker. Note any unusual noises during this time.
12. Check the hoses and fittings for signs of leaks inside the docker at the end of the
docking cycle.
13. Check waste and water couplings for signs of leaks. Anything more than 1 or 2 drops of
fluid on the top of each coupler is considered excessive.
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