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2.3

Safety messages in this manual

WARNING

Danger of chemical burns.
Follow all safety requirements for handling, mixing, emptying and disposing of
electrolytes.

WARNING

Always wear a full-face shield or splash goggles, rubber gloves and a laboratory
coat or coveralls when you are working with perchloric acid.

WARNING

Make sure that you are mixing the solvent in a chemical-fume hood designed for
perchloric acid use.

WARNING

Do not use combustible or carbonaceous containers, reaction vessels, spill pans,
storage shelves or similar materials when you work with perchloric acid.

WARNING

Always remove the battery before transport.

WARNING

Always remove the battery before storage.

WARNING

During transportation the device must not contain electrolyte and must not be
turned upside down. During use, the equipment must not be tilted.

WARNING

Do not fill the electrolyte above the maximum level.

WARNING

Do not operate the machine if there are visible cracks or damage to the unit.

CAUTION

Always request and read the Safety Data Sheet for each electrolyte before you
start working with it.

CAUTION

Many electrolytes contain alcohol or other flammable solvents. Always follow all
safety precautions when working with these types of electrolyte.

2 Safety

MoviPol-5

Содержание MoviPol-5

Страница 1: ...MoviPol 5 Instruction Manual Original Instructions Doc no 15967025_A_en Date of release 2022 01 10...

Страница 2: ...contents of this manual are the property of Struers ApS Reproduction of any part of this manual without the written permission of Struers ApS is not allowed All rights reserved Struers ApS 2022 01 27...

Страница 3: ...orage 19 4 1 Transport 19 4 2 Air transport 19 4 3 Transport the shoulder strap 20 4 4 Storage 20 5 Installation 21 5 1 Unpacking 21 5 2 Checking the packing list 21 5 3 Placing the machine 21 5 4 Pow...

Страница 4: ...nfiguration 40 7 1 Electrolyte configuration 41 7 2 User options 43 7 3 Process options 44 8 Troubleshooting 44 8 1 Troubleshooting Mechanical problems 44 8 2 Troubleshooting Polishing problems 45 9 M...

Страница 5: ...11 Manufacturer 56 Declaration of Conformity 57 MoviPol 5 5...

Страница 6: ...sed with Struers purpose designed consumables and accessories MoviPol 5 is only to be operated by adult skilled trained personnel in a professional working environment e g a materialography laboratory...

Страница 7: ...t can lead to severe bodily injuries and material damage 2 Struers equipment must only be used in connection with and as described in the instruction manual supplied with the equipment 3 Accessories O...

Страница 8: ...d will result in death or serious injury DANGER This sign indicates a hazard with a high level of risk which if not avoided will result in death or serious injury WARNING This sign indicates a hazard...

Страница 9: ...ar materials when you work with perchloric acid WARNING Always remove the battery before transport WARNING Always remove the battery before storage WARNING During transportation the device must not co...

Страница 10: ...CAUTION All persons involved in mixing using storing transporting and disposing of electrolytes must be trained in how to handle perchloric acid when carrying out these tasks Do not inhale any vapor...

Страница 11: ...ge corresponds to the voltage stated on the type plate of the battery pack Incorrect voltage can damage the electrical circuit 2 4 Symbols on the device A Wear safety goggles 2 5 Working with electrol...

Страница 12: ...terial Make sure that you rinse cleaning cloths used to wipe any drips or spills with water to prevent electrolyte from drying out Disposal See Disposal 49 2 5 1 Perchloric acid CAUTION Always request...

Страница 13: ...trolytes marked with the prefix A you must mix a certain amount of perchloric acid into the electrolyte solution WARNING Always wear a full face shield or splash goggles rubber gloves and a laboratory...

Страница 14: ...the MSDS thoroughly for the specific components The user must follow the instructions for proper work procedure according to the instruction manual supplied with the equipment Note The product must be...

Страница 15: ...ml phosphoric acid 250 ml ethanol 50 ml propanol 5 g urea Chemicals All chemicals are chemically pure preferably analytical grade Per cent is where no other is stated weight per cent Ethanol 96 vol CH...

Страница 16: ...aterials Electrolytical polishing etching can be performed on most metallic material surfaces It is an electrochemical process which can be performed on electrically conductive materials by applying a...

Страница 17: ...ption the equipment switches off automatically After use the electrolyte cartridge must be removed and the equipment must be cleaned with water Cleaning can be carried out using an electrolyte contain...

Страница 18: ...which dissolve e g rubber seals The warranty may not cover damaged machine parts e g seals and tubes where the damage can be directly related to the use of consumables not supplied by Struers For info...

Страница 19: ...e Before transportation make sure that the polishing pistol is placed in its holder and the hose is wound around the conduit During transportation the unit must not contain electrolyte See Daily 47 Ai...

Страница 20: ...he unit 2 Use the loops and buckle to secure the shoulder strap in place Note Before each use make sure that the carrying handle the shoulder strap and the buckle are not damaged and that the buckle i...

Страница 21: ...nit from the box 5 2 Checking the packing list Optional accessories may be included in the packing box The packing box contains the following items Pcs Description 1 MoviPol 5 1 Battery charger 1 Batt...

Страница 22: ...North American NEMA 5 15P is for use on single phase electrical power connections The leads must be connected as follows Green Earth ground Black Line live 5 4 1 Connecting the battery charger Hint Se...

Страница 23: ...on both ends with an IEC 320 cable 1 Connect the cable to the charger 2 Connect the battery charger to the electrical power supply 5 4 2 Inserting the battery pack CAUTION Make sure that the actual el...

Страница 24: ...erted during charging Note Make sure that the battery pack is fully charged prior to use Procedure 1 Connect the battery charger to the battery pack 2 Connect the battery charger to the electrical pow...

Страница 25: ...on magnetic samples 3 To remove the anode wire press the button on the socket to release the plug 5 6 Fitting the polishing chamber 1 Fit the polishing chamber onto the tip of the polishing pistol The...

Страница 26: ...screen and to decrease the value of a setting Escape Use this button on the control panel to return to previous functions or values Press the button to return to the main menu Press the button to retu...

Страница 27: ...machine you will be prompted to select the language you wish to use 1 Press the Scroll up Scroll up buttons to select the language you wish to use 2 Press Enter to confirm your selection You can chang...

Страница 28: ...or disable the beep See User options 43 Long beep A long beep when you press a button indicates that the key cannot be activated at the moment 6 4 1 Main menu From the Main menu screen you can choose...

Страница 29: ...6 4 2 Changing settings and text Changing settings 1 Select the screen where you wish to change a setting 2 Scroll to the setting you wish to change 3 Select the field where you wish to change the set...

Страница 30: ...text select the screen for entering the text e g the Methods screen where you can create a new method or rename an existing method 1 Press Save as or Rename to enter a text of your choice The text ed...

Страница 31: ...h perchloric acid See Perchloric acid 12 Availability Struers electrolytes are not marketed in the USA If needed the chemical compounds for the electrolyte must be purchased independently Contact your...

Страница 32: ...l as all other prescribed equipment must be used during filling emptying of electrolytes Procedure 1 Open the lid of the electrolyte cartridge and carefully pour electrolyte into the electrolyte cartr...

Страница 33: ...trolyte cartridge from the compartment Wipe the electrolyte cartridge and connectors with a damp cloth when you have removed the used electrolyte cartridge 2 Slide the new electrolyte cartridge into t...

Страница 34: ...lytes recommended by Struers Electrolytes that are not recommended by Struers can be dangerous to the operator or harm the machine If you are prompted to change the electrolyte If a method requires an...

Страница 35: ...If needed copy a method change the settings and save the method under a new name User defined methods These methods you can copy and change as needed Selecting a method 1 From the Main menu screen se...

Страница 36: ...g Electrolyte D2 Electrolyte D2 Voltage 24 0 V Voltage 2 0 V Time 20 s Time 4 s Flow 13 Flow 10 Stainless steel This method is also suitable for high alloy steels duplex stainless steels and austeniti...

Страница 37: ...sure that the electrolyte cartridge has been filled with the correct type and amount of electrolyte 2 Use the magnet supplied to connect the anode to the sample If needed use a clamping kit option as...

Страница 38: ...n the method The LED flashes and remains lit to signal that voltage is applied Beeping stops 6 8 Stopping the polishing etching process During operation you can stop the polishing etching process at a...

Страница 39: ...uers Electrolytes that are not recommended by Struers can be dangerous to the operator or harm the machine CAUTION Before you carry or transport the machine to another location make sure that you empt...

Страница 40: ...for stainless steel 6 Hold the tongs with the ball of cotton wool against the surface you wish to etch 7 Do not start unless the tongs are held against the surface 8 Press Start to begin the polishing...

Страница 41: ...an one of the electrolytes The right choice depends on the composition of the material the requirements to the final result and the equipment used Less suitable but possible Electrolyte Material Elect...

Страница 42: ...ss steel Thorium Titanium Electrolyte AC2 Beryllium Cast iron Low alloyed carbon steel Magnesium Nickel Stainless steel Electrolyte B1 Antimony Cobalt Germanium Magnesium Electrolyte C1 Cadmium Magnes...

Страница 43: ...he Main menu select Configuration 2 From the Configuration menu select Electrolyte configuration 3 Scroll up or down to select New electrolyte 4 Press F3 Rename to open the text editor and rename the...

Страница 44: ...u select Configuration 2 From the Configuration menu select Process options Options Settings Process time Remaining Increasing Pol etch pause 0 10 s Cleaning time 10 45 s Pistol button sensitivity Hig...

Страница 45: ...ge and a flow of electrolyte from the polishing pistol The ventilation valve is blocked There is an increase of pressure in the electrolyte cartridge Excess pressure may result in the lid being forced...

Страница 46: ...9 2 Battery pack CAUTION Make sure that the actual electrical power supply voltage corresponds to the voltage stated on the type plate of the battery pack Incorrect voltage can damage the electrical c...

Страница 47: ...time that has been set in Post process clean up time to empty electrolyte from the holder 2 Use a soft slightly damp cloth to wipe up any drips of electrolyte from the pistol and the holder 3 Fill an...

Страница 48: ...ct information is available on Struers com 9 8 Service information You can view information about the conditions of the different components Service information can also be used in cooperation with a...

Страница 49: ...ectrical and electronic components and must not be disposed of as general waste Contact your local authorities for information on the correct method of disposal in accordance with national legislation...

Страница 50: ...ions Surrounding temperature 0 60 C 32 140 F Humidity 90 RH non condensing Dimensions and weight Width 34 cm 13 4 Depth 21 cm 8 4 Height 26 cm 10 1 Length flexible cable 1 m 40 6 Weight Polishing pist...

Страница 51: ...ation in detail see the online version of this manual 10 3 1 Diagrams MoviPol 5 Title No MoviPol 5 Block diagram 15963050 B MoviPol 5 Circuit diagram 15963100 E MoviPol 5 External etching kit Circuit...

Страница 52: ...EAT INDICATOR VOLTAGE MONITORS 3 3V POWER SUPPLY FOR MCU CORE CPU V850ES SJ3 1M FLASH 60k RAM 2 1 4 3 10 2 25 2V 2 4Ah Fuse T15A T5A FUSE PSU 2 60VDC ADJ max 3A 2 17 29 4V 25 2Vnom CATHODE ANODE CATHO...

Страница 53: ...SB MicroFit6 X4 FUSE T5A X13 1 X13 2 12V GND Solenoid valve Y1 X24 1 X24 2 X23 X26 X27 A3 12VDC X5 3 Not Connected X6 4 Not Connected X9 10 3 3V PSU Inputs Outputs W3 Not Connected female wall mounted...

Страница 54: ...B External Etching Kit removed X4 updated Rev E MPT 2021 08 31 see changes on other pages Rev D Color added for B1 Rev C W2 cable label added Size Scale CAGE Code DWG NO Rev Sheet of Tuesday August 3...

Страница 55: ...AL ETCHING KIT 1 5m length 1 5m length Rev B MPT 2021 08 06 Drawing reformatted COLOR CODE BK black RD red YE yellow BU blue Size Scale CAGE Code DWG NO Rev Sheet of Friday August 06 2021 1 1 A4 15963...

Страница 56: ...asures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver...

Страница 57: ...vnte produkt er i overensstemmelse med f lgende direktiver og standarder de Wir erkl ren dass das genannte Produkt den folgenden Richtlinien und Normen entspricht el es Declaramos que el producto menc...

Страница 58: ......

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